In general, the
mechanical design consists of an end effector, manipulator, and gripper. Several factors must be considered in the design of the
manipulator, including the task,
economic efficiency, and required motions. However, the designs of agricultural robots are as diverse as the purposes they serve. For example, the design of a robot that spreads herbicide has little in common with a robot that milks cows.
End effector An
end effector in a robot is the device found at the end of the
robotic arm, used for various agricultural operations. Several different kinds of end effectors have been developed. In an agricultural operation involving
grapes in
Japan, end effectors were developed for harvesting, berry-thinning, spraying, and bagging. The following designs, though proven efficient in laboratory and field experiments, have yet to be applied commercially. Each end effector was designed according to the nature of the task and the shape and size of the target fruit. For instance, the end effectors used for harvesting were designed to grasp, cut, and push the bunches of grapes.
Berry thinning is another operation performed on the grapes, and is used to enhance the
market value of the grapes, increase the grapes' size, and facilitate the bunching process. For berry thinning, an end effector consists of an upper, middle, and lower part. The upper part has two plates and a rubber that can open and close. The two plates compress the grapes to cut off the
rachis branches and extract the
bunch of grapes. The middle part contains a plate of needles, a compression spring, and another plate which has holes spread across its surface. When the two plates compress, the needles punch holes through the grapes. Next, the lower part has a cutting device which can cut the bunch to standardize its length. For spraying, the end effector consists of a spray nozzle that is attached to a manipulator. In practice, producers want to ensure that the chemical liquid is evenly distributed across the bunch. Thus, the design allows for an even distribution of the chemical by making the nozzle move at a constant speed while keeping distance from the target. The final step in grape production is the bagging process. The bagging end effector is designed with a bag feeder and two mechanical fingers. In the bagging process, the bag feeder is composed of slits which continuously supply bags to the fingers in an up and down motion. While the bag is being fed to the fingers, two leaf springs that are located on the upper end of the bag hold the bag open. The bags are produced to contain the grapes in bunches. Once the bagging process is complete, the fingers open and release the bag. This shuts the leaf springs, which seal the bag and prevent it from opening again.
Gripper The
gripper is a grasping device that is used for harvesting the target crop. Design of the gripper is based on simplicity, low cost, and effectiveness. Thus, the design usually consists of two mechanical fingers that are able to move in
synchrony when performing their task. Specifics of the design depend on the task that is being performed. For example, in a procedure that required plants to be cut for harvesting, the gripper was equipped with a sharp blade.
Manipulator The
manipulator allows the
gripper and end effector to navigate through their environment. The manipulator consists of four-bar parallel links that maintain the gripper's position and height. The manipulator also can utilize one, two, or three
pneumatic actuators. Pneumatic actuators are
motors which produce
linear and
rotary motion by converting
compressed air into
energy. The pneumatic actuator is the most effective actuator for agricultural robots because of its high power-weight ratio. The most cost efficient design for the manipulator is the single actuator configuration, yet this is the least flexible option. == Development ==