MarketAluminium–lithium alloys
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Aluminium–lithium alloys

Aluminium–lithium alloys are a set of alloys of aluminium and lithium, often also including copper and zirconium. Since lithium is the least dense elemental metal, these alloys are significantly less dense than aluminium. Commercial Al–Li alloys contain up to 2.45% lithium by mass.

Crystal structure
Alloying with lithium reduces structural mass by three effects: ; Displacement : A lithium atom is lighter than an aluminium atom; each lithium atom then displaces one aluminium atom from the crystal lattice while maintaining the lattice structure. Every 1% by mass of lithium added to aluminium reduces the density of the resulting alloy by 3% and increases the stiffness by 5%. This effect works up to the solubility limit of lithium in aluminium, which is 4.2%. ; Strain hardening: Introducing another type of atom into the crystal strains the lattice, which helps block dislocations. The resulting material is thus stronger, which allows less of it to be used. ; Precipitation hardening: When properly aged, lithium forms a metastable Al3Li phase (δ') with a coherent crystal structure. These precipitates strengthen the metal by impeding dislocation motion during deformation. The precipitates are not stable, however, and care must be taken to prevent overaging with the formation of the stable AlLi (β) phase. This also produces precipitate free zones (PFZs) typically at grain boundaries and can reduce the corrosion resistance of the alloy. The crystal structure for Al3Li and Al–Li, while based on the FCC crystal system, are very different. Al3Li shows almost the same-size lattice structure as pure aluminium, except that lithium atoms are present in the corners of the unit cell. The Al3Li structure is known as the AuCu3, L12, or Pmm and has a lattice parameter of 4.01 Å. The Al–Li structure is known as the NaTl, B32, or Fdm structure, which is made of both lithium and aluminium assuming diamond structures and has a lattice parameter of 6.37 Å. The interatomic spacing for Al–Li (3.19 Å) is smaller than either pure lithium or aluminium. ==Usage==
Usage
Al–Li alloys are primarily of interest to the aerospace industry for their weight advantage. On narrow-body airliners, Arconic (formerly Alcoa) claims up to 10% weight reduction compared to composites, leading to up to 20% better fuel efficiency, at a lower cost than titanium or composites. It is also used in the automobile industry as body panels, chassis parts, and suspension components. ==List of aluminium–lithium alloys==
List of aluminium–lithium alloys
Aside from its formal four-digit designation derived from its element composition, an aluminium–lithium alloy is also associated with particular generations, based primarily on when it was first produced, but secondarily on its lithium content. The first generation lasted from the initial background research in the early 20th century to their first aircraft application in the middle 20th century. Consisting of alloys that were meant to replace the popular 2024 and 7075 alloys directly, the second generation of Al–Li had high lithium content of at least 2%; this characteristic produced a large reduction in density but resulted in some negative effects, particularly in fracture toughness. The third generation is the current generation of Al–Li product that is available, and it has gained wide acceptance by aircraft manufacturers, unlike the previous two generations. This generation has reduced lithium content to 0.75–1.8% to mitigate those negative characteristics while retaining some of the density reduction; third-generation Al–Li densities range from . First-generation alloys (1920s–1960s) Second-generation alloys (1970s–1980s) Third-generation alloys (1990s–2010s) Other alloys • 1424 aluminium alloy • 1429 aluminium alloy • 1441K aluminium alloy • 1445 aluminium alloy • V-1461 aluminium alloy • V-1464 aluminium alloy • V-1469 aluminium alloy • V-1470 aluminium alloy • 2094 aluminium alloy • 2095 aluminium alloy (Weldalite 049) • 2097 aluminium alloy • 2197 aluminium alloy • 8025 aluminium alloy • 8091 aluminium alloy • 8093 aluminium alloy • CP 276 ==Production sites==
Production sites
Key world producers of aluminium–lithium alloy products are Arconic, Constellium, and Kamensk-Uralsky Metallurgical Works. • Arconic Technical Center (Upper Burrell, Pennsylvania, USA) • Arconic Lafayette (Indiana, USA); annual capacity of of aluminium–lithium and capable of casting round and rectangular ingot for rolled, extruded and forged applications • Arconic Kitts Green (United Kingdom) • Rio Tinto Alcan Dubuc Plant (Canada); capacity • Constellium Issoire (Puy-de-Dôme), France; annual capacity of • Kamensk-Uralsky Metallurgical Works (KUMZ) • Aleris (Koblenz, Germany) • FMC Corporation - FMC spun off its lithium division into Livent, which has now (2024) merged to form Arcadium (https://arcadiumlithium.com/) • Southwest Aluminium (PRC) ==See also==
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