In contrast to entirely virtual systems, in which ML applications are already widespread today, real-world production processes are characterized by the interaction between the virtual and the physical world. Data is recorded using sensors and processed on computational entities and, if desired, actions and decisions are translated back into the physical world via actuators or by human operators. This poses major challenges for the application of ML in production engineering systems. These challenges are attributable to the encounter of process, data and model characteristics: The production domain's high reliability requirements, high risk and loss potential, the multitude of heterogeneous data sources and the non-transparency of ML model functionality impede a faster adoption of ML in real-world production processes. In particular, production data comprises a variety of different modalities, semantics and quality. Furthermore, production systems are dynamic, uncertain and complex, Besides that, due to the variety of use cases and data characteristics, problem-specific data sets are required, which are difficult to acquire, hindering both practitioners and academic researchers in this domain.
Process and industry characteristics The domain of production engineering can be considered as a rather conservative industry when it comes to the adoption of advanced technology and their integration into existing processes. This is due to high demands on reliability of the production systems resulting from the potentially high economic harm of reduced process effectiveness due to e.g., additional unplanned
downtime or insufficient product qualities. In addition, the specifics of machining equipment and products prevent area-wide adoptions across a variety of processes. Besides the technical reasons, the reluctant adoption of ML is fueled by a lack of IT and data science expertise across the domain.
Data characteristics The data collected in production processes mainly stem from frequently sampling sensors to estimate the state of a product, a process, or the environment in the real world. Sensor readings are susceptible to noise and represent only an estimate of the reality under uncertainty. Production data typically comprises multiple distributed data sources resulting in various data modalities (e.g., images from visual quality control systems, time-series sensor readings, or cross-sectional job and product information). The inconsistencies in data acquisition lead to low
signal-to-noise ratios, low data quality and great effort in data integration, cleaning and management. In addition, as a result from mechanical and chemical wear of production equipment, process data is subject to various forms of
data drifts.
Machine learning model characteristics ML models are considered as
black-box systems given their complexity and intransparency of input-output relation. This reduces the comprehensibility of the system behavior and thus also the acceptance by plant operators. Due to the lack of transparency and the stochasticity of these models, no deterministic proof of functional correctness can be achieved, complicating the certification of production equipment. Given their inherent unrestricted prediction behavior, ML models are vulnerable against erroneous or manipulated data, further risking the reliability of the production system because of lacking robustness and safety. In addition to high development and deployment costs, the data drifts cause high maintenance costs, which is disadvantageous compared to purely
deterministic programs. == Standard processes for data science in production ==