, to be shipped elsewhere for processing; 2007 , approximately 70% to 80% of the world's dry bauxite production is processed first into
alumina and then into aluminium by
electrolysis. Bauxite rocks are typically classified according to their intended commercial application: metallurgical, abrasive, cement, chemical, and refractory. Bauxite ore is usually heated in a pressure vessel along with a
sodium hydroxide solution at a temperature of . At these temperatures, the
aluminium is dissolved as
sodium aluminate (the
Bayer process). The aluminium compounds in the bauxite may be present as
gibbsite (Al(OH)3),
boehmite (AlOOH) or
diaspore (AlOOH); the different forms of the aluminium component will dictate the extraction conditions. The undissolved waste,
bauxite tailings, after the aluminium compounds are extracted contains
iron oxides,
silica,
calcia,
titania and some un-reacted
alumina. After separation of the residue by filtering, pure gibbsite is precipitated when the liquid is cooled, and then seeded with fine-grained
aluminium hydroxide. The gibbsite is usually converted into
aluminium oxide, Al2O3, by heating in rotary kilns or fluid flash calciners to a temperature in excess of . This aluminium oxide is dissolved at a temperature of about in molten
cryolite. Next, this molten substance can yield metallic aluminium by passing an
electric current through it in the process of electrolysis, which is called the
Hall–Héroult process, named after its American and French discoverers. Prior to the invention of this process, and prior to the
Deville process, aluminium ore was refined by heating ore along with elemental
sodium or
potassium in a
vacuum. The method was complicated and consumed materials that were themselves expensive at that time. This made early elemental aluminium more expensive than
gold. ==Maritime safety==