Initial development in 1984 In the 1970s, de Havilland Canada had invested heavily in its
Dash 7 project, concentrating on
STOL and short-field performance, the company's traditional area of expertise. Using four medium-power engines with large, four-bladed propellers resulted in comparatively lower noise levels, which combined with its excellent STOL characteristics, made the Dash 7 suitable for operating from small in-city airports, a market DHC felt would be compelling. However, only a handful of air carriers employed the Dash 7, as most
regional airlines were more concerned about the operational costs (fuel and maintenance) of four engines, rather than the benefits of short-field performance. In 1980, de Havilland responded by dropping the short-field performance requirement and adapting the basic Dash 7 layout to use only two, more powerful engines. Its favoured engine supplier,
Pratt & Whitney Canada, developed the new
PW100 series engines for the role, more than doubling the power from its
PT6. Originally designated the PT7A-2R engine, it later became the PW120. When the Dash 8 rolled out on April 19, 1983, more than 3,800 hours of testing had been accumulated over two years on five PW100 series test engines. The Dash 8 first flight was on June 20, 1983. Certification of the PW120 followed on December 16, 1983. The airliner entered service in 1984 with
NorOntair, and
Piedmont Airlines was the first US customer the same year.
DHC resale In 1986,
Boeing bought the company in a bid to improve production at DHC's
Downsview Airport plants, believing the shared production in Canada would further strengthen their bargaining position with the Canadian government for a new
Air Canada order for large intercontinental airliners. Air Canada was a
crown corporation at the time, and both Boeing and
Airbus were competing heavily via political channels for the contract. It was eventually won by Airbus, which received an order for 34 A320 aircraft. Allegations of secret commissions paid to
Prime Minister of Canada Brian Mulroney are today known as the
Airbus affair. Following its failure in the competition, Boeing immediately put de Havilland Canada up for sale. The company was eventually purchased by Bombardier in 1992.
Q-Series, -400 The market for new aircraft to replace existing turboprops once again grew in the mid-1990s, and DHC responded with the improved "Series 400" design. All Dash 8s delivered from the second quarter of 1996 (including all Series 400s) include the Active Noise and Vibration System designed to reduce cabin noise and vibration levels to nearly those of jet airliners. To emphasize their quietness, Bombardier renamed the go-forward production of Dash 8 models as the "Q"-Series turboprops (Q200, Q300, and Q400). The last Dash 8-100, a -102, was built in 2005. In April 2008, Bombardier announced that production of the remaining classic versions (Series Q200 and Q300) would be ended, leaving the Series Q400 as the only Dash 8 still in production. Production of the Q200 and Q300 was to cease in May 2009. A total of 672 Dash 8 classics were produced; the last one was delivered to
Japan Coast Guard in August 2008. Continuing on with the Q400, the 1,000th Dash 8 was delivered in November 2010.
Production Bombardier aimed to produce the Q400 more economically. A deal with its machinists union in June 2017 allowed the assembly of the wings and cockpit section outside Canada and searches for potential partners commenced. The Q400 components are
chemically milled while older variants are assembled from bonded panels and skins. The production of the Dash 8 Series 100 stopped in 2005, and that of the Series 200 and 300 in 2009.
Proposed Q400X stretch Bombardier proposed the development of a Q400 stretch with two plug-in segments, called the Q400X project, in 2007. It would compete in the 90-seat market range. In response to this project, ,
ATR was studying a 90-seat stretch. In June 2009, Bombardier commercial aircraft president Gary Scott indicated that the Q400X would be "definitely part of our future" for possible introduction in 2013–14, although he did not detail the size of the proposed version or commit to an introduction date. In July 2010, Bombardier's vice president, Phillipe Poutissou, made comments explaining the company was still studying the prospects of designing the Q400X and talking with potential customers. At the time, Bombardier was not as committed to the Q400X as it had been previously. In May 2011, Bombardier was still strongly committed to the stretch but envisioned it more likely as a 2015 or later launch. The launch date was complicated by new powerplants from
GE and PWC to be introduced in 2016. In February 2012, Bombardier was still studying the issue, at least a three-year delay was envisioned. In October 2012, a joint development deal with a government-led
South Korean consortium was revealed, to develop a 90-seater turboprop regional airliner, targeting a 2019 launch date. The consortium was to have included
Korea Aerospace Industries and
Korean Air Lines.
High-density, 90-seat Q400 At the February 2016
Singapore Airshow, Bombardier announced a high-density, 90-seat layout of the Q400, which would enter service in 2018; keeping the seat pitch of the
Nok Air 86-seats, an extra row of seats is allowed by changing the configuration of the front right door and moving back the
aft pressure bulkhead. The payload is increased by and the
aircraft maintenance check intervals are increased: 800 hours from 600 for an A-check and 8,000 hours from 6,000 for a C-check. By August 2018, the 90-seat variant was certified before delivery to launch customer
SpiceJet later in the same year. In March 2021,
EASA certified the 90-seat variant for European operations; DHC believed that there were opportunities with prospective European customers .
Sale to Longview, reviving the De Havilland Canada name On November 8, 2018, Canadian company Longview Aviation Capital Corporation, through its subsidiary
Viking Air, acquired the entire Dash 8 program and the
de Havilland brand from Bombardier, in a deal that would close by the second half of 2019. Viking had already acquired the discontinued de Havilland Canada aircraft model
type certificates in 2006. By November 2018, the sales of the higher-performance Q400 were slower than the cheaper aircraft from
ATR. Bombardier announced the sale was for $300 million and expected $250 million net. The sale was projected by Bombardier to result in $250 million annual savings. In January 2019, Longview announced that it would establish a new company in Ontario, reviving the
de Havilland Aircraft Company of Canada name, to continue production of the Q400 and support the Dash 8 range. By February, the program sale was expected to close at the end of September. On June 3, 2019, the sale was closed with the newly formed
De Havilland Canada (DHC) taking control of the Dash 8 program, including servicing the previous -100, -200, and -300 series. Production of the Q400 was planned to continue at the
Downsview, Toronto production facility, under DHC's management. De Havilland was considering a 50-seat shrink, as North American airlines operate 870 ageing 50-seaters, mostly
CRJs and
Embraer ERJs. There were 17 Dash 8s scheduled for delivery in 2021, and De Havilland planned to pause production after those, while the factory lease expired in 2023. On February 17, 2021, DHC announced a pause in production, planned for the second half of 2021, due to a lack of Dash 8 orders from airlines. The manufacturer planned to vacate its Downsview Toronto facility and lay off 500 employees in the process. The lay-off notice resulted in
Unifor, the union representing the workers, demanding a government bail-out. The company planned to restart production after the pandemic at a new location. At the
Farnborough International Airshow in July 2024, DHC announced orders for seven Series 400 aircraft, including one for
Skyward Express, two for
Widerøe, and one for the
Tanzania Government Flight Agency. The company also announced the launch of a factory refurbishment programme, for which 28 aircraft had been purchased, along with new
freighter and
combi aircraft conversion kits; one of the latter had been ordered by Advantage Air, DHC said.
Hydrogen-electric powertrain In December 2021, DHC entered into a partnership with
ZeroAvia with a view to offering the ZA-2000
hydrogen-electric propulsion as an option for the DHC-8, as a line-fit option for new aircraft and as an approved retrofit for existing aircraft. In May 2023, ZeroAvia unveiled a DHC-8 Q400 donated by
Alaska Airlines for use as a testbed aircraft. ==Design==