Since the late 1960s, BSA engineers had been working on a revamp of the existing range and development of new models. In October 1970, the new range, collectively known as
The Power Set, was released. The revamp was divided into individual projects. The singles project, which consisted of the 250 cc B25 and a new 500 cc
B50, was code-named P34. The engine received some upgrades. Failures of the conrod was addressed by redesigning the conrod with a larger shoulder section. This required the crankshaft to be machined to clear the thicker conrod. Being a
plain bearing, the big end requires a good flow of oil. A new cast iron bodied oil pump was fitted, the previous zinc alloy bodied pump was prone to warping leading to reduction in oil pressure. A new full-flow paper oil filter was also fitted. These modifications were intended to reduce the tendency for the big end to fail. Power output was reduced to . The mating surfaces between the barrel and cylinder head were made larger and a new
head gasket designed. Rocker box mounting studs were increased in size. A
thrust washer was placed between the clutch chain-wheel and its mounting to reduce wear problems. A redesigned clutch hub allowed an extra plate to be fitted. The rear engine mounting lug was increased to 75 mm for consistency with the 500 engine. The all-new cycle parts were shared with the B50, and many of the components were common to the complete BSA/Triumph range. The frame, which held the oil in the top tube, was developed from the competition machines. A new high-level lozenge shaped box silencer was fitted, which was designed to meet possible future more stringent noise laws. Common to the rest of the BSA/Triumph range were the
Ceriani type forks and conical wheel hubs. The hubs were 7" rear and either 6" sls or 8" tls front. These models were only in production for a year. The financial situation of the BSA Group forced a great reduction in the model range for 1972 and the 250s were discontinued.
B25SS Gold Star 250 The
B25SS Gold Star 250 was marketed as an on or off-road machine. The UK versions had the 8" tls front brake and a longer front mudguard to accommodate a front
number plate, which was required by UK at this time. The US version had the 6" sls front brake and a 6" shorter front mudguard. Both variants had a steel petrol tank with a twist-off filler cap. The machine was fitted with 18" wheels. The 6" sls front brake was used on both the UK and US variants. ==Triumph variants==