Early modern era In 1538,
Duke Francesco Maria della Rovere, a
condottiero, commissioned
Filippo Negroli to create a bulletproof vest. In 1561,
Maximilian II, Holy Roman Emperor is recorded as testing his armour against gunfire. Similarly, in 1590
Henry Lee of Ditchley expected his
Greenwich armour to be "pistol proof". Its actual effectiveness was controversial at the time. During the
English Civil War,
Oliver Cromwell's
Ironside cavalry were equipped with
lobster-tailed pot helmets and musket-proof
cuirasses which consisted of two layers of armour plating. The outer layer was designed to absorb the bullet's energy and the thicker inner layer stopped further penetration. The armour would be left badly dented but still serviceable.
Industrial era One of the first examples of commercially sold bulletproof armour was produced by a tailor in
Dublin in the 1840s.
The Cork Examiner reported on his line of business in December 1847. and outlaw
Ned Kelly's
bulletproof armour, fashioned from
plough mouldboards in 1880 Another soft ballistic vest,
Myeonje baegab, was invented in
Joseon Korea in the 1860s shortly after the punitive 1866
French expedition to Korea. The
regent of Joseon ordered the development of bulletproof armour because of increasing threats from Western armies. Kim Gidu and Gang Yun found that cotton could protect against bullets if 10 layers of cotton fabric were used. The vests were used in battle during the
United States expedition to Korea, when the US Navy attacked
Ganghwa Island in 1871. The US Navy captured one of the vests and took it to the US, where it was stored at the Smithsonian Museum until 2007. The vest has since been sent back to Korea and is currently on display to the public. Simple ballistic armor was sometimes constructed by criminals. In 1880, a gang of Australian
bushrangers led by
Ned Kelly devised their own
suits of bulletproof armour. The suits had a mass of around and were fashioned from stolen
plough mouldboards, most likely in a crude bush forge and possibly with the assistance of blacksmiths. With a cylindrical helmet and apron, the armour protected the wearer's head, torso, upper arms, and upper legs. In June 1880, the four outlaws wore the suits in a gunfight with the police, during which Kelly survived at least 18 bullets striking his armour. In the 1890s, American outlaw and
gunfighter Jim Miller was infamous for wearing a steel breastplate under his
frock coat as a form of body armor. This plate saved Miller on two occasions, and it proved to be highly resistant to pistol bullets and shotguns. One example was his gunfight with a sheriff named George A. "Bud" Frazer, where the plate managed to deflect all bullets fired by the lawman's revolver. , in which a 7 mm revolver is fired at a person wearing the vest In 1881, the
Tombstone, Arizona physician
George E. Goodfellow noticed that
Charlie Storms, who was shot twice by
faro dealer
Luke Short, had one bullet stopped by a
silk handkerchief in his breast pocket that prevented that bullet from penetrating. In 1887, he wrote an article titled "Impenetrability of Silk to Bullets" for the
Southern California Practitioner documenting the first known instance of bulletproof fabric. He experimented with silk vests resembling
gambesons that used 18 to 30 layers of silk to protect the wearers from penetration.
Kazimierz Żegleń used Goodfellow's findings to develop a silk bulletproof vest at the end of the 19th century, which could stop the relatively slow rounds from
black powder handguns. The vests cost US$800 each in 1914, .
First World War The combatants of
World War I started the war without any attempt at providing the soldiers with body armor. Various private companies advertised body protection suits such as the Birmingham Chemico Body Shield, although these products were generally far too expensive for an average soldier. The first official attempts at commissioning body armor were made in 1915 by the British Army Design Committee, Trench Warfare Section in particular a 'Bomber's Shield'; "bomber" being the term for those who threw grenades rather than
grenadier. The Experimental Ordnance Board also reviewed potential materials for bullet and fragment proof armor, such as steel plate. A 'necklet' was successfully issued on a small scale (due to cost considerations), which protected the neck and shoulders from bullets traveling at with interwoven layers of silk and cotton stiffened with
resin. The Dayfield body shield entered service in 1916 and a hardened
breastplate was introduced the following year. The British army medical services calculated towards the end of the War that three quarters of all battle injuries could have been prevented if an effective armor had been issued. The French experimented with steel visors attached to the
Adrian helmet and 'abdominal armor' designed by General Adrian, in addition to shoulder "epaulets" to protect from falling debris and darts. These failed to be practical, because they severely impeded the soldier's mobility. The Germans officially issued body armor in the form of nickel and silicon steel armor plates that was called
Sappenpanzer (nicknamed 'Lobster armor') from late 1916. The United States developed several types of body armor, including the chrome nickel steel
Brewster Body Shield, which consisted of a breastplate and a headpiece and could withstand
Lewis Gun bullets at , but was clumsy and heavy at . A scaled
waistcoat of overlapping steel scales fixed to a leather lining was also designed; this armor weighed , fit close to the body, and was considered more comfortable.
Interwar period During the late 1920s through the early 1930s, gunmen from criminal gangs in the United States began wearing less-expensive vests made from thick layers of cotton padding and cloth. These early vests could absorb the impact of handgun rounds such as
.22 Long Rifle,
.25 ACP,
.32 S&W Long,
.32 S&W,
.380 ACP,
.38 Special and
.45 ACP traveling at speeds of up to . To overcome these vests, law enforcement agents began using the newer and more powerful
.38 Super and later the
.357 Magnum cartridges. Meanwhile, the Dunrite Bulletproof Vest, produced by Detective Publishing Company Chicago, was used by some members of law enforcement. The vest itself was made of wool, but its protection came from of metal. Similar vests were often stolen or obtained in other ways by gangsters, often in direct sales. One Dunrite Bullet Bulletproof Vest was found in the back of Bonnie and Clyde's car. and were capable of stopping
flak and fragmentation but were not designed to stop bullets. Flak jackets were also quickly adopted by the
United States Army Air Forces. In the early stages of
World War II, the United States also designed body armor for
infantrymen, but most models were too heavy and mobility-restricting to be useful in the field and incompatible with existing required equipment. Near the middle of 1944, development of infantry body armor in the United States restarted. Several vests were produced for the US military, including but not limited to the T34, the T39, the T62E1, and the M12. The United States developed a vest using
doron plate, a
fiberglass-based
fibre-reinforced plastic. These vests were first used in the
Battle of Okinawa in 1945. The
Soviet Armed Forces used several types of body armour, including the SN-42 (from
Stalnoi Nagrudnik, Russian for "steel breastplate" and the number denotes the design year). All were tested, but only the SN-42 was put in production. It consisted of two pressed steel plates that protected the front torso and groin. The plates were 2 mm thick and weighed 3.5 kg (7.7 lb). This armour was generally supplied to assault engineers (SHISBr) and
tank desantniki. The SN armour effectively protected wearers from
9×19mm bullets fired by an
MP 40 submachine gun at around and was sometimes able to deflect
7.92 Mauser rifle bullets and bayonet blades, although only at very low angles. This made it useful in urban battles such as the
Battle of Stalingrad. However, the SN-42's weight made it impractical for infantry in the open. Some apocryphal accounts note point blank deflection of 9mm bullets, and testing of similar armour supports this theory.
Postwar During the
Korean War several new vests were produced for the United States military, including the M-1951, which made use of
fibre-reinforced plastic or
aluminium segments woven into a
nylon vest. These vests represented "a vast improvement on weight, but the armor failed to stop bullets and fragments very successfully," although officially they were claimed to be able to stop
7.62×25mm Tokarev pistol rounds at the muzzle. Such vests equipped with Doron Plate have defeated .45 ACP handgun ammunition in informal testing. Developed by Natick Laboratories (now the
Combat Capabilities Development Command Soldier Center) and introduced in 1967, T65-2 plate carriers were the first vests designed to hold hard
ceramic plates, making them capable of stopping
7 mm rifle rounds. These "Chicken Plates" were made of either
boron carbide,
silicon carbide, or
aluminium oxide. They were issued to the crew of low-flying aircraft such as the
UH-1 and
UC-123 during the
Vietnam War. Conscious of US developments during the Korean War, the Soviet Union also began the development of body armour for its troops, resulting in the adoption of the
6b1 vest in 1957. This marked a shift away from previous systems like the SN-42, which relied on large, monolithic plates that were inflexible and substantially affected a soldier's balance. The 6b1, and all subsequent Soviet body armour, would rely upon ballistic-fabric wrapped plates, initially steel and later titanium and boron carbide. Between 1957 and 1958, anywhere between 1500 and 5000 6b1 vests were produced, but they were subsequently put in storage and not issued until the early years of the
Soviet–Afghan War, where they were used in limited quantities, and were able to resist shrapnel and Tokarev rounds. In 1969 the company American Body Armor was founded and began to produce a patented combination of quilted nylon faced with multiple steel plates. This armor configuration was marketed to American law enforcement agencies by
Smith & Wesson under the
trade name "Barrier Vest." The Barrier Vest was the first police vest to gain wide use during high-threat police operations. In 1971, research chemist
Stephanie Kwolek discovered a liquid crystalline polymer solution. Its exceptional strength and stiffness led to the invention of
Kevlar, a synthetic fibre, woven into a fabric and layered, that, by weight, has five times the tensile strength of steel. In the mid-1970s,
DuPont, the company which employed Kwolek, introduced Kevlar. Immediately Kevlar was incorporated into a
National Institute of Justice (NIJ) evaluation program to provide lightweight, able body armour to a test pool of American law enforcement officers to ascertain if everyday able wearing was possible.
Lester Shubin, a program manager at the NIJ, managed this law enforcement feasibility study within a few selected large police agencies and quickly determined that Kevlar body armor could be comfortably worn by police daily, and would save lives. In 1975 Richard A. Armellino, founder of American Body Armor, marketed an all Kevlar vest called the K-15, consisting of 15 layers of Kevlar that also included a 5" × 8" ballistic steel "Shok Plate" positioned vertically over the heart and was issued US Patent #3,971,072 for this innovation. Similarly sized and positioned "trauma plates" are still used today on most vests, reducing blunt trauma and increasing ballistic protection in the center-mass heart/sternum area. In 1976, Richard Davis, founder of
Second Chance Body Armor, designed the company's first all-Kevlar vest, the Model Y. The lightweight, able vest industry was launched and a new form of daily protection for the modern police officer was quickly adopted. By the mid-to-late 1980s, an estimated 1/3 to 1/2 of police patrol officers wore able vests daily. By 2006, more than 2,000 documented police vest "saves" were recorded, validating the success and efficiency of lightweight able body armor as a standard piece of everyday police equipment.
Recent years at
Camp Foster,
Okinawa, Japan During the 1980s, the US military issued the
PASGT kevlar vest, tested privately at NIJ level IIA by several sources, able to stop pistol rounds (including 9 mm FMJ), but intended and approved only for fragmentation.
West Germany issued a similar rated vest called the Splitterschutzweste. During the early 1980s, body armor vests began to see widespread use by several countries in addition to more prolific users like the US and UK. Following the 1982 Israeli intervention during the
Lebanese Civil War, body armor was widely issued to Israeli troops as well as European peacekeepers and to a lesser degree, by Syrian troops. During the Soviet-Afghan war the obsolete 6b1 was rapidly replaced by the 6b2, which was issued from 1980 onward and by 1983 was issued to the vast majority of the 40th army. Kevlar soft armor had its shortcomings because if "large fragments or high velocity bullets hit the vest, the energy could cause life-threatening, blunt trauma injuries" in selected, vital areas.
Ranger Body Armor was developed for the American military in 1991. Although it was the second modern US body armor that was able to stop rifle caliber rounds and still be light enough to be worn by infantry soldiers in the field, (first being the ISAPO, or Interim Small Arms Protective Overvest,) it still had its flaws: "it was still heavier than the concurrently issued PASGT (Personal Armor System for Ground Troops) anti-fragmentation armor worn by regular infantry and ... did not have the same degree of ballistic protection around the neck and shoulders." The format of Ranger Body Armor (and more recent body armor issued to US special operations units) highlights the trade-offs between force protection and mobility that modern body armor forces organizations to address. as
K-9 unit Newer armor issued by the
United States armed forces to large numbers of troops includes the
Modular Scalable Vest (MSV) used by the
United States Army and
United States Air Force, as well as the
United States Marine Corps'
Modular Tactical Vest (MTV) and
Scalable Plate Carrier (SPC). All of these systems are designed with the vest intended to provide protection from fragments and pistol rounds. Hard ceramic plates, such as the
Small Arms Protective Insert, as used with Interceptor Body Armor, are worn to protect the vital organs from higher level threats. These threats mostly take the form of high velocity and armor-piercing rifle rounds. Similar types of protective equipment have been adopted by modern armed forces over the world. " personnel and an officer (left) with bulletproof vests in
Jakarta during the
2016 Jakarta attacks Since the 1970s, several new fibers and construction methods for bulletproof fabric have been developed besides woven Kevlar, such as
DSM's
Dyneema,
Honeywell's
Gold Flex and
Spectra,
Teijin Aramid's Twaron, Pinnacle Armor's
Dragon Skin, and Toyobo's
Zylon. The US military has developed body armor for the
working dogs who aid soldiers in battle. ==Performance standards==