Friedlieb Ferdinand Runge performed the first isolation of caffeine from coffee beans in 1820, after the German poet
Goethe heard about his work on
belladonna extract, and requested he perform an analysis on coffee beans. Though Runge was able to isolate the compound, he did not learn much about the chemistry of caffeine itself, nor did he seek to use the process commercially to produce decaffeinated coffee.
Processes Various methods can be used for decaffeination of coffee. These methods take place prior to roasting and may use organic solvents such as
dichloromethane or
ethyl acetate,
supercritical CO2, or water to extract caffeine from the beans, while leaving flavour precursors in as close to their original state as possible.
Organic solvent Direct method The first commercially successful decaffeination process was invented by German merchant
Ludwig Roselius and co-workers in 1903, after Roselius observed that a consignment of coffee beans accidentally soaked in sea water had lost most of their caffeine content while losing little of their flavour. The process was patented in 1906, and involved steaming coffee beans with various
acids or
bases, then using
benzene as a solvent to remove the caffeine. Coffee decaffeinated this way was sold as
Kaffee HAG after the company name
Kaffee Handels-Aktien-Gesellschaft (Coffee Trading Company) in most of Europe, as
Café Sanka in
France and later as
Sanka brand coffee in the
United States.
Café HAG and Sanka are now worldwide brands of
Kraft Foods. Methods similar to those first developed by Roselius have continued to dominate, and are sometimes known as the
direct organic solvent method. However, because of health concerns regarding benzene (which is recognized today as a
carcinogen), other solvents, such as
dichloromethane or
ethyl acetate, are now used. The unroasted (green) beans are first steamed and then rinsed with the solvent which extracts the caffeine, while leaving other constituents largely unaffected. The process is repeated between 8 and 12 times until the caffeine content meets the required standard (97% of caffeine removed according to the US standard, or 99.9% caffeine-free by mass per the EU standard). Because water is used in the initial phase of this process, indirect method decaffeination is sometimes referred to as "water-processed". This method was first mentioned in 1941, and scientists have made significant efforts to make the process more "natural" and a true water-based process by finding ways to process the caffeine out of the water in ways that circumvent the use of organic solvents.
Swiss Water An alternative method for removal of caffeine from coffee is the Swiss Water process. This process uses no organic solvents, and instead only water is used to decaffeinate beans. It is a technique first developed in Switzerland in 1933, and commercialized by Coffex S.A. in 1980. The process uses
green coffee extract (GCE) for the caffeine extraction mechanism. Green coffee extract is a solution containing the water-soluble components of green coffee except for the caffeine, obtained by soaking green coffee beans in hot water, then filtering through an activated charcoal filter to remove the caffeine molecules. Because GCE is saturated with the other water-soluble components of green coffee, only the caffeine molecules migrate to the GCE; the other water-soluble coffee elements are retained in the green coffee. The newly caffeine-rich GCE solution is then passed through the
activated carbon filters to remove the caffeine again, and the process is repeated. The continuous batch process takes 8–10 hours to meet the final residual decaffeinated target. Food engineer
Torunn Atteraas Garin also developed a process to remove caffeine from coffee.
Triglyceride In this process, green coffee beans are soaked in a hot water and coffee solution to draw the caffeine to the surface of the beans. Next, the beans are transferred to another container and immersed in coffee oils that were obtained from spent coffee grounds and left to soak. After several hours of high temperatures, the
triglycerides in the oils remove the caffeine, but not the flavor elements, from the beans. The beans are separated from the oils and dried. The caffeine is removed from the oils, which are reused to decaffeinate another batch of beans. This is a direct-contact method of decaffeination.
Supercritical CO2 Food scientists have also turned to
supercritical carbon dioxide (sCO2) as a means of decaffeination. Developed by Kurt Zosel, a scientist of the Max Planck Institute, it uses CO2 (carbon dioxide), heated and pressurised above its
critical point, to extract caffeine.
Caffeine content of coffee According to a 1979 analysis, coffee has the following caffeine content, depending on how it is prepared:
Caffeine content of decaffeinated coffee To ensure product quality, manufacturers are required to test the newly decaffeinated coffee beans to make sure that caffeine concentration is relatively low. A caffeine content reduction of at least 97% is required under United States standards. There is less than 0.1% caffeine in decaffeinated coffee and less than 0.3% in decaffeinated instant coffee in Canada. Many coffee companies use
high-performance liquid chromatography (HPLC) to measure how much caffeine remains in the coffee beans. However, since HPLC can be quite costly, some coffee companies are beginning to use other methods such as
near-infrared (NIR) spectroscopy. Although HPLC is highly accurate, NIR spectroscopy is much faster, cheaper and overall easier to use. Lastly, another method typically used to measure the remaining caffeine includes
ultraviolet–visible spectroscopy: useful for decaffeination processes that include supercritical CO2, as CO2 does not absorb in the UV-Vis range. A controlled study in 2006 at
Florida State University consisting of ten samples of prepared decaffeinated coffee from coffee shops showed that some caffeine remained. Fourteen to twenty cups of such decaffeinated coffee would contain as much caffeine as one cup of regular coffee. In contrast, a 237 ml (8 ounce) cup of regular coffee contains 95–200 mg of caffeine, and a 355 ml (12 ounce) serving of
Coca-Cola contains 36 mg. ==Decaffito==