After the success of
Pulan Visaranai, producer
Ibrahim Rowther decided to make another project with star
Vijayakanth and director
R. K. Selvamani titled
Captain Prabhakaran, the plotline of the film was based on the forest brigand
Veerappan. The film also was the 100th project of Vijayakanth. Since majority of the scenes were set in a forest, Selvamani who was scouting locations all over India finally zeroed in Chalakudy. The filming was held at
Chalakudy for 60 days. Many scenes were also filmed at
Athirappilly Falls. Due to excessive rainfall and accidents happened there, Rowther ordered Selvamani to conduct remaining filming at Mundanthurai forest at Thirunelveli; however, Selvamani was unimpressed with that location and choose to film again at Chalakudy. The film had
Mansoor Ali Khan in his first major role, for which Karikalan was the initial choice who was removed after Selvamani felt he looked disinterested in portraying the role of Veerabhadran. However Karikalan did appear as an extra portraying one of Veerabhadran's henchman. During the shoot, a rope to which Vijayakanth was bound snapped and his shoulder got dislocated. With both his hands tied he screamed in pain, but this was mistaken for acting, and as a result, there was a delay in getting medical assistance.
Saranya Ponvannan was originally cast as Poongudi, but left as the role was glamorous; the role went to
Ramya Krishnan. == Soundtrack ==