Carburizing

Carburizing, or carburising, is a heat treatment process in which iron or steel absorbs carbon while the metal is heated in the presence of a carbon-bearing material, such as charcoal or carbon monoxide. The intent is to make the metal harder and more wear resistant. Depending on the amount of time and temperature, the affected area can vary in carbon content. Longer carburizing times and higher temperatures typically increase the depth of carbon diffusion. When the iron or steel is cooled rapidly by quenching, the higher carbon content on the outer surface becomes hard due to the transformation from austenite to martensite, while the core remains soft and tough as a ferritic and/or pearlite microstructure.

Method

Carburization of steel involves a heat treatment of the metallic surface using a source of carbon. Carburization can be used to increase the surface hardness of low carbon steel. • Conventional Furnace (Atmosphere Furnace): conventional carburizing is an atmosphere controlled process with control of the carbon potential. • Low Pressure Carburizing Furnace (LPC): low pressure carburizing is running without any oxygen and with injections of carburizing gas (ex. acetylene). ==Hardening agents==

Hardening agents

There are different types of elements or materials that can be used to perform this process, but these mainly consist of high carbon content material. A few typical hardening agents include carbon monoxide gas (CO), sodium cyanide and barium carbonate, or hardwood charcoal. In gas carburizing, carbon is given off by propane or natural gas. In liquid carburizing, the carbon is derived from a molten salt composed mainly of sodium cyanide (NaCN) and barium chloride (BaCl2). In pack carburizing, carbon monoxide is given off by coke or hardwood charcoal. ==Geometrical possibilities==

Geometrical possibilities

There are all sorts of workpieces that can be carburized, which means almost limitless possibilities for the shape of materials that can be carburized. However careful consideration should be given to materials that contain nonuniform or non-symmetric sections. Different cross sections may have different cooling rates which can cause excessive stresses in the material and result in breakage. ==Dimensional changes==

Dimensional changes

It is virtually impossible to have a workpiece undergo carburization without having some dimensional changes. The amount of these changes varies based on the type of material that is used, the carburizing process that the material undergoes and the original size and shape of the work piece. However changes are small compared to heat-treating operations. ==Workpiece material==

Workpiece material

Typically the materials that are carbonized are low-carbon and alloy steels with initial carbon content ranging from 0.2 to 0.3%. The workpiece surface must be free from contaminants, such as oil, oxides, or alkaline solutions, which prevent or impede the diffusion of carbon into the workpiece surface. ==Comparing different methods==

Comparing different methods

In general, pack carburizing equipment can accommodate larger workpieces than liquid or gas carburizing equipment, but liquid or gas carburizing methods are faster and lend themselves to mechanized material handling. Also the advantages of carburizing over carbonitriding are greater case depth (case depths of greater than 0.3 inch are possible), less distortion, and better impact strength. This makes it perfect for high strength and wear applications (e.g. scissors or swords). The disadvantages include added expense, higher working temperatures, and increased time. ==Choice of equipment==

Choice of equipment

In general, gas carburizing is used for parts that are large. Liquid carburizing is used for small and medium parts and pack carburizing can be used for large parts and individual processing of small parts in bulk. Vacuum carburizing (low pressure carburizing or LPC) can be applied across a large spectrum of parts when used in conjunction with either oil or high pressure gas quenching (HPGQ), depending on the alloying elements within the base material. ==See also==

Source: Wikipedia ↗

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