Plant design and construction Chemical engineering design concerns the creation of plans, specifications, and economic analyses for
pilot plants, new plants, or plant modifications. Design engineers often work in a consulting role, designing plants to meet clients' needs. Design is limited by several factors, including funding, government regulations, and safety standards. These constraints dictate a plant's choice of process,
materials, and equipment. Plant construction is coordinated by
project engineers and project managers, depending on the size of the investment. A chemical engineer may do the job of project engineer full-time or part of the time, which requires additional training and job skills or act as a consultant to the project group. In the USA the education of chemical engineering graduates from the Baccalaureate programs accredited by
ABET do not usually stress project engineering education, which can be obtained by specialized training, as electives, or from
graduate programs. Project engineering jobs are some of the largest employers for chemical engineers.
Process design and analysis A unit operation is a physical step in an individual chemical engineering process. Unit operations (such as
crystallization,
filtration,
drying and
evaporation) are used to prepare reactants, purifying and separating its products, recycling unspent reactants, and controlling energy transfer in reactors. On the other hand, a unit process is the chemical equivalent of a unit operation. Along with unit operations, unit processes constitute a process operation. Unit processes (such as
nitration, hydrogenation, and
oxidation) involve the conversion of materials by
biochemical,
thermochemical and other means. Chemical engineers responsible for these are called
process engineers. Process design requires the definition of equipment types and sizes as well as how they are connected and the materials of construction. Details are often printed on a
Process Flow Diagram which is used to control the capacity and reliability of a new or existing chemical factory.
Education for chemical engineers in the first college degree 3 or 4 years of study stresses the principles and practices of process design. The same skills are used in existing chemical plants to evaluate the
efficiency and make recommendations for improvements.
Transport phenomena Modeling and analysis of transport phenomena is essential for many industrial applications. Transport phenomena involve
fluid dynamics,
heat transfer and
mass transfer, which are governed mainly by
momentum transfer,
energy transfer and transport of
chemical species, respectively. Models often involve separate considerations for
macroscopic,
microscopic and
molecular level phenomena. Modeling of transport phenomena, therefore, requires an understanding of applied mathematics. ==Applications and practice==