Chloroprene is produced in three steps from 1,3-
butadiene: (i)
chlorination, (ii) isomerization of part of the product stream, and (iii)
dehydrochlorination of 3,4-dichlorobut-1-ene.
Chlorine adds to 1,3-butadiene to afford a mixture of 3,4-dichlorobut-1-ene and
1,4-dichlorobut-2-ene. The 1,4-dichloro isomer is subsequently isomerized to 3,4 isomer, which in turn is treated with base to induce dehydrochlorination to 2-chlorobuta-1,3-diene. This dehydrohalogenation entails loss of a hydrogen atom in the 3 position and the chlorine atom in the 4 position thereby forming a double bond between carbons 3 and 4: In 1983, approximately were produced in this manner.
Acetylene process Until the 1960s, chloroprene production was dominated by the "acetylene process," which was modeled after the original synthesis of
vinylacetylene. In this process,
acetylene is dimerized to give vinyl acetylene, which is then combined with
hydrogen chloride to afford 4-chloro-1,2-butadiene (an
allene derivative), which in the presence of
copper(I) chloride, rearranges to the targeted 2-chlorobuta-1,3-diene: : The acetylene process is energy-intensive and has high investment costs. Furthermore, the intermediate vinyl acetylene is unstable. This "acetylene process" has been replaced by the chlorination of 1,3-butadiene. == Hazards ==