South West Trains began operating the
South Western franchise in February 1996, having inherited all of its rolling stock from British Rail. While this included a small number of trains built in the late 1980s and a larger number of suburban units delivered between 1982 and 1985, a significant proportion of the overall fleet was formed by much older
slam-door First Generation EMUs, such as Classes and . In order to begin replacing these older units, SWT issued in November 1996 a request for tenders to supply 30 new air-conditioned four-car EMUs, and in 1997 together with
rolling stock lessor Porterbrook awarded to Alstom a £90 million contract for their delivery. All 30 units, numbered 458001–458030, were fitted out at the former
Metro-Cammell works at
Washwood Heath in
Birmingham, which Alstom had acquired in 1989, with the bodyshells being built in
Barcelona,
Spain. Each unit was formed of two motor cars with driver's cabs, an intermediate trailer car, and an intermediate motor car. Both driving cars had small sections of first-class seating, while the intermediate cars were all standard class. The trailer car was provided with a
pantograph well and space for an alternating-current transformer, enabling conversion to
overhead-line operation if required at a later date. One bogie on each motor car was fitted with traction motors, for a total of 6 motors along the train, a maximum speed of , and a cumulative power output of . The first Class 458 passenger service eventually ran on 25 February 2000, but even then only two units (458004 and 458005) were available for use. The last six units eventually arrived by October 2002, but it was another seven months—May 2003—before the entire fleet had entered service.
Withdrawal from service (2004) Even after the full complement of units had entered service, reliability remained so poor that in January 2004 South West Trains announced that they would withdraw the entire Class 458 fleet at the December 2005 timetable change in readiness to return them to lessor Porterbrook when the lease on the fleet expired in February 2006. At the time of the announcement the trains were only managing an average of between major failures, whereas the new Siemens Desiro () units—which had only entered service in October 2003—were already achieving an average of between faults, and the slam-door fleet had regularly managed intervals of circa . In addition to reliability problems, continued use of the Class 458 fleet was complicated by issues surrounding compliance with the Rail Vehicle Accessibility Regulations (RVAR) 1998. The Regulations, which mandate the accessibility features that vehicle designers and operators need to provide in order to meet the requirements of the
Disability Discrimination Act 1995, were in the process of being formulated at the same time as the Class 458 fleet was being designed and the finished units accordingly received temporary exemptions from compliance on a total of 10 different points. The exemption relating to the size of the internal passenger information displays expired on 31 July 2006—having already been extended from 30 September 2004—and the Department for Transport declined to provide any further extension. SWT fitted replacement displays of a compliant size to eight units for use as stand-by stock, while the remainder of the fleet was placed in storage.
Return to service In September 2006 the Department for Transport confirmed after a competitive tender process that South West Trains had been awarded a new ten-year contract to operate the
South Western franchise, starting in February 2007. As a result of the award, and in keeping with commitments made in its tender, SWT implemented a new rolling-stock plan that called for the withdrawal of its 24 units. Class and 450 units would take over the affected services, and the resulting gaps covered by re-activating the Class 458 fleet.
Refresh and reliability improvements Between 2008 and 2010 the fleet was 'refreshed' at
Bournemouth Traincare Depot, during which process the units were fitted with
CCTV, new seats and tables in first class, and modified RVAR-compliant lavatories and doorway lights. The interiors were also cleaned and repainted. In May 2010, SWT enabled
regenerative braking on two Class 458 units as part of trial testing its potential use across both the Coradia Juniper and Desiro fleets. The trials were successful and regenerative braking was enabled across all 30 Class 458 units by mid-2011. By the end of 2012 the fleet was achieving an average distance of between significant failures; making it the most reliable fleet in Britain and the first to achieve 6-figure mileages. The feat was recognised with a
Modern Railways magazine
Golden Spanner award in the New Generation EMU category on 23 November 2012.
Withdrawal from service (2026) On 23 April 2026 South Western Railway announced that it plans to withdraw its Class 458 fleet once enough of the
Class 701 Arterio fleet had entered service. ==Conversion to Class 458/5==