Before they can be worked, the stones (having been air-dried for at least a year) are heated in an oven, then placed in a bowl of hot
epoxy resin (previously, pine
resin was used), and then further heated in a vacuum oven. This drives out air from minute pores in the stone, and replaces it with the resin, which binds the otherwise friable crystal structure, allowing it to be cut and polished. After resining, the stones are cut on a saw. They may be made into rough cuboids or cylinders ("rough-outs"), for turning as bowls and vases, or flat slices, for making jewellery. Rough-outs are glued to a metal chuck and turned on a lathe, sometimes using pieces of broken grinding wheels. The chuck is removed by heating the glue, or—if the operator is inclined—a sharp tap on the chuck with a spanner. A further resining stage may take place, before the piece is returned to the lathe and polished with wet abrasive paper. A final high polish is added using putty powder (finely crushed
tin dioxide) applied with a moist piece of felt. File:Raw Blue John from Treak Cliff Cavern.JPG|Blue John in its natural state File:Heating Blue John.JPG|Heating stones in the oven File:Blue John production - 1 resin - Treak Cliff Cavern - Andy Mabbett - 15.JPG|Hot stones in a vat of hot resin File:Blue John production - 1 resin - Treak Cliff Cavern - Andy Mabbett - 03.JPG|Unresined (left) and resined (right) Blue John File:Blue John production - 2 sawing - Treak Cliff Cavern - Andy Mabbett - 02.JPG|Sawing a block File:Blue John production - 3 turning - Treak Cliff Cavern - Andy Mabbett - 03.JPG|Mounted block File:Blue John production - 3 turning - Treak Cliff Cavern - Andy Mabbett - 04.JPG|Part-worked piece on the lathe File:Blue John production - 3 turning - Treak Cliff Cavern - Andy Mabbett - 12.JPG|Working a piece on a lathe File:Blue John production - 3 turning - Treak Cliff Cavern - Andy Mabbett - 29.JPG|Polishing File:Treak Cliff Cavern - Blue John ornament - Andy Mabbett - 12.JPG|A finished ornament For making jewellery, thin slices are marked out and cut into shapes such as circles or ovals, then finished on a grinding wheel. The rear faces of single-sided pieces are painted white before they are mounted. File:Blue John production - 4 jewellery - Treak Cliff Cavern - Andy Mabbett - 01.JPG|Marking a slice of Blue John File:Blue John production - 4 jewellery - Treak Cliff Cavern - Andy Mabbett - 05.JPG|Shaping a jewel File:Blue John production - 4 jewellery - Treak Cliff Cavern - Andy Mabbett - 07.JPG|Painting the rear face File:Treak Cliff Cavern - Blue John jewellery - Andy Mabbett - 11.JPG|Finished jewellery ==In popular culture==