Power source On initial starting, a storage battery is connected through the ignition switch (called "Contactor" in the figure above). Once the engine is running, an engine-driven alternator or generator provides electrical power.
Breaker points The breaker points (called "Contact breaker" in the figure) are an electrical switch opened and closed by a cam on the distributor shaft. This is timed so the points are closed for the majority of the engine cycle, allowing current to flow through the ignition coil, and are opened momentarily when a spark is desired.
Ignition coil The
ignition coil is a
transformer. The primary winding (called the low-tension winding in early texts) is connected to the battery voltage when the points are closed. Due to the
inductance of the coil, the current in this circuit builds gradually. This current creates a magnetic field in the coil, which stores a quantity of energy. When the points open, the current maintaining the magnetic field stops and the field collapses. Its stored energy is then returned to the two windings as
electromotive force. The primary winding has a small number of turns and by
Faraday's law of induction has a voltage spike develop across it of the order of 250 volts. The secondary winding has of the order of 100 times the number of turns as the primary winding, so develops a voltage spike of the order of 25,000 volts. This voltage is high enough to cause a spark to jump across the electrodes of the
spark plug. Either polarity voltage spike may be used, but the spark is most efficiently initiated by a negative polarity pulse to the centre of the spark plug. That also lengthens the life of the spark plug.
Capacitor There is a
capacitor (called a condenser in earlier texts) connected across the points. The capacitor absorbs the voltage spike developed in the primary coil when the points open. This prevents an electrical arc from forming at the newly opened contacts on the points and thus prevents rapid erosion of these contacts.
Distributor The
distributor rotor turns in time with the camshaft. When it is time for a spark plug to fire, the rotor (the blue bar shown in the distributor in the figure above) connects the center electrode of the
distributor cap to an electrode connected to a spark plug wire. This occurs simultaneously with the points opening and the coil delivering a high voltage to the center electrode.
Ballast resistor Not shown in this diagram is the
ballast resistor, which was included in Kettering's patent. It is placed in the primary circuit. The inductance of the primary winding limits the speed at which the current through it can increase to the necessary level to provide enough energy to create a spark. Lowering the inductance of the primary winding allows the current to increase faster, but would lead to a higher maximum current that will shorten the life of the points and increase heating of the coil. The ballast resistor placed in series with the primary winding creates a voltage drop proportional to the current. When the points initially close, current is low so voltage drop across the resistor is low and most of the battery voltage acts across the coil. Once current builds up, voltage drop across the resistor increases, leaving less battery voltage across the coil which limits the maximum current. Kettering ignitions often had the ignition switch bypass the ballast resistor when in the start position. During starting the battery voltage drops, and bypassing this resistor allows a higher voltage across the coil so more energy could be delivered. ==Problems==