1.2/50-8/20 μs Generator The Combination Wave Generator is essentially a capacitor discharge circuit. Initially, the switch is open, a high voltage source charges the energy-storage capacitor C_c through a current-limiting resistor R_c, which is assumed to be sufficiently large to isolate the high-voltage source from the load (the voltage source only charges the capacitor, the impulse current from the voltage source itself is negligible). The switch is then closed to deliver an impulse from the capacitor to the load through a
pulse-forming network, which consists of a rise time shaping inductor L_r, two impulse duration shaping resistors R_{s1} and R_{s2}, and an
impedance matching resistor R_m. The standard does not specify component values or practical circuits, any suitable design that conforms to the standard requirements can be used. A complete
circuit analysis of the ideal surge generator, including design equations and component values, is available in the presentation
Introduction To Voltage Surge Immunity Testing by Hesterman et, al. An updated derivation for the Third Edition is given in the paper
Elementary and ideal equivalent circuit model of the 1,2/50-8/20 μs combination wave generator by Carobbi et, al.
Design Equations The following design equations are derived by Carobbi et, al. In these equations, the charging voltage is E, and the components are C = C_c, R_1 = R_{s1}, R_2 = R_{m}, R_{3} = R_{s2}, and L = L_r.
Open-Circuit Voltage For open-circuit voltage, its
Laplace transform is: {{NumBlk|:|V(s)=\frac{E \cdot \frac{R_3}{L}}{s^2+s(\alpha + \beta)+\alpha\beta}|}} Where: {{NumBlk|:|\alpha + \beta = \frac{R_2 + R_3}{L} + \frac{1}{R_1 C}|}} {{NumBlk|:|\alpha\beta = \frac{R_1 + R_2 + R_3}{R_1 L C}|}} Thus, open-circuit voltage is a double exponential waveform: {{NumBlk|:|v(t) = \frac{E \cdot \frac{R_3}{L}}{\beta - \alpha} (e^{-\alpha t} - e^{-\beta t})|}} The voltage reaches its peak value at: {{NumBlk|:|t_{pe} = \frac{\ln{(\beta / \alpha)}}{\beta - \alpha}|}} And the peak voltage is: {{NumBlk|:|V_p = \frac{E \cdot \frac{R_3}{L}}{\beta - \alpha} (e^{-\alpha t_{pe}} - e^{-\beta t_{pe}})|}}
Short-Circuit Current When the output is shorted, note that the last resistor R_3 (R_{s2} in the schematic) is effectively removed. For short-circuit current, its
Laplace transform is: {{NumBlk|:|I(s) = \frac{\frac{E}{L}}{\left(s+\frac{\omega_0}{2Q}\right)^2+\omega^2_n}|}} Where: {{NumBlk|:|\omega^{2}_{0} = \frac{R_1 + R_2}{LCR_1}|}} {{NumBlk|:|\frac{w_0}{Q} = \frac{R_2}{L} + \frac{1}{R_1 C}|}} {{NumBlk|:|\omega_n = \omega_0 \sqrt{1 - (1 / 2Q)^2}|}} Thus, short-circuit current is a
damped sine wave (from an
underdamped RLC circuit): {{NumBlk|:|i(t) = \frac{E}{\omega_n L} e^{-\frac{\omega_0}{2Q} t} \sin{(\omega_n t)}|}} The current reaches its peak value at: {{NumBlk|:|t_{ps} = \frac{1}{\omega_n} \arctan{\left( \sqrt{(2Q)^2 - 1}\right)}|}} And the peak current is: {{NumBlk|:|I_p = \frac{E}{\omega_0 L} e^{-\frac{\omega_0}{2Q} t_{ps}}|}}
Solution Ignore the amplitude in , it becomes: {{NumBlk|:|v'(t) = e^{-\alpha t} - e^{-\beta t}|}} By substituting x = \alpha t: {{NumBlk|:|y(x) = e^{-x} - e^{-\frac{\beta}{\alpha}x}|}} The ratio \frac{\beta}{\alpha} should be selected to make y(x)'s waveform have a duration over front-time ratio of 50/1.2 \approx 41.7. By numerically evaluating y(x)'s waveform (including its front time and duration) while varying this ratio, the solution is found to be \frac{\beta}{\alpha} = 168. Next, \alpha and \beta are computed by numerically varying \alpha until 's waveform has a front time of 1.2 μs. The solution is \alpha^{-1} = 68.2 μs. Therefore, \beta^{-1} = 0.4 μs. Ignore the amplitude in , it becomes: {{NumBlk|:|i'(t) = e^{-\frac{\omega_0}{2Q} t} \sin{(\omega_n t)}|}} By substituting z = \omega_0 t: {{NumBlk|:|y'(z) = e^{\frac{-z}{2Q}} \sin{\left(\sqrt{1 - (1/2Q)^2}z\right)}|}} The value Q should be selected to make y'(z)'s waveform have a duration over front time ratio of 20/8 = 2.5. By numerically evaluating y'(z)'s waveform (including its front time and duration) while varying Q, the solution is found to be Q = 1.46. Next, \omega_0 is computed by varying it numerically until 's waveform has a duration of 20 μs. With the correct duration, front time is also automatically satisfied. The solution is \frac{\omega_0}{2 \pi} = f_0 = 20.03\text{ kHz}. Once \alpha, \beta, \omega_0 and Q are solved, the circuit component values can be obtained, R_3 is derived first. Note that the effective output impedance is (by dividing by ): {{NumBlk|:|R = \frac{V_p}{I_p} = \frac{\omega_0}{\beta - \alpha}(e^{-\alpha t_{pe}} - e^{-\beta t_{pe}})e^{\frac{\omega_0}{2Q}t_{ps}} R_3|}} And can be rearranged as: {{NumBlk|:|R_3 = \frac{(\beta - \alpha) e^{-\frac{\omega_0}{2Q} t_{ps}}}{{\omega_0 (e^{-\alpha t_{pe}}} - e^{-\beta t_{pe}})} R|}} Set output impedance R = 2 Ω, the solution is R_3 = 26.1 Ω. Finally, the closed-form solution of other component values is: {{NumBlk|:|L = \frac{R_3}{\alpha + \beta - \omega_0 / Q}|}} {{NumBlk|:|R_2 = \left(\frac{\omega_0}{Q} - \frac{\alpha\beta - \omega^{2}_{0}}{\alpha + \beta - \omega_0 / Q}\right) L|}} {{NumBlk|:|R_1 = \frac{\omega^{2}_{0}}{\alpha\beta-\omega^{2}_{0}}R_{3} - R_{2}|}} {{NumBlk|:|C = \frac{1}{R_1}\frac{\alpha + \beta - \omega_0 / Q}{\alpha\beta-\omega_{0}^{2}}|}} The solution is C = 5.93 μF, L = 10.9 μH, R_1 = 20.2 Ω, and R_2 = 0.814 Ω. Output peak voltage is slightly lower than the charging voltage. To scale the voltage, use the amplitude in and set E = 1, this yields \frac{1 \cdot \frac{R_3}{L}}{\beta - \alpha} = 0.943. Thus, the capacitor charging voltage is \frac{1}{0.943} = 1.06 times the output peak voltage. Note that this solution doesn't consider the coupling capacitor, and also has an undershoot of e^{-\frac{\pi}{2Q}} = 0.34. The solution to both problems are discussed in the following sections.
Coupling Capacitor An extra 18 μF series coupling capacitor has almost no effect on the open-circuit voltage, but affects short-circuit current significantly. Carobbi et, al. suggested the following iterative, trial-and-error design procedure to take the effect of the series coupling capacitor into account. First, without considering the capacitor, the original circuit analysis is reused, and circuit components values are obtained through a numerical solver. Next, the capacitor is added and the change of short-circuit waveform is noted. Then, the target waveform parameters for the numerical solver are "pre-distorted", obtaining a new set of component values (by changing front time, duration, and effective output impedance). For example, if the peak current becomes too low, component values are recalculated for a higher peak current by adjusting the effective output impedance target. These steps are repeated until the desired waveform is obtained. The result given here is accurate within 1.5% after two iterations, more iterations are required for higher accuracy.
Results Both sources showed that it's not possible to exactly meet the waveform requirements without violating the 30% short-circuit current overshoot limit. Nevertheless, Hesterman, et. al. presented an approximate solution by adjusting the waveform parameters within tolerance. The derivation by Carobbi et, al. ignored the undershoot requirement, pointing out that a practical circuit may reduce overshoot to even practically zero in some cases if an unidirectional switch is used. Also, IEC 61000-4-5 states that there's no overshoot or undershoot requirement at the output of a coupling network. These solutions are only valid for an ideal generator, suitable for circuit simulation. It can be used as a starting point of practical generator design, but component values have to be adjusted further due to switch non-idealities. In an ideal circuit, open-circuit voltage rise time is governed by the time constant \frac{L_r}{R_m+R_3}, but a practical switch may cause rise time degradation. Further, due to the use of different switch types, a real generator may produce either a bidirectional impulse with undershoot, or an unidirectional impulse without undershoot. An ideal circuit model cannot predict these non-linear effects, and should not be treated as a complete circuit model of practical generators.
10/700-5/320 μs Generator A different Combination Wave Generator is used for the 10/700-5/320 μs surge. == Test Levels ==