Waste heat recovery Waste heat recovery is a process that captures excess heat that would normally be discharged at manufacturing facilities and converts it into electricity and steam, or returns energy to the manufacturing process in the form of heated air, water, glycol, or oil. A "waste heat recovery boiler" contains a series of water-filled tubes placed throughout the area where heat is released. When high-temperature heat meets the boiler, steam is produced, which in turn powers a turbine that creates electricity. This process is similar to that of other fired boilers, but in this case, waste heat replaces a traditional flame. No fossil fuels are used in this process. Metals, glass, pulp and paper, silicon and other production plants are typical locations where waste heat recovery can be effective.
Waste heat recovery from air conditioning Waste heat recovery from air conditioning is also used as an alternative to wasting heat to the atmosphere from chiller plants. Heat recovered in summer from chiller plants is stored in Thermalbanks in the ground and recycled back to the same building in winter via a heat pump to provide heating without burning fossil fuels. This elegant approach saves energy - and carbon - in both seasons by recycling summer heat for winter use. Some companies offer products to install on the HVAC Condenser Unit, to collect waste heat that the condenser is supposed to evacuate in the air, to heat up heat-producing devices like water heaters. Those devices are called heat recovery units (HRU). For residential applications, some units available are : HotSpot Energy Heat Recovery Unit or LG Heat Recovery Units For industrial applications, these units are usually called
waste heat recovery unit (WHRU).
Heat pumps Heat pumps and
thermal energy storage are classes of technologies that can enable the recycling of energy that would otherwise be inaccessible due to a temperature that is too low for use or a time lag between when the energy is available and when it is needed. While enhancing the temperature of available renewable thermal energy, heat pumps have the additional property of leveraging electrical power (or in some cases mechanical or thermal power) by using it to extract additional energy from a low quality source (such as seawater, lake water, the ground, the air, or waste heat from a process). Innovation efforts are underway now for full
electrification of industry, including with Industry Heat Pumps at levels of efficiency between
COP 5 & 9 using multi-stage thermal recycling via refrigerant tuned Heat Pump Modules.
Thermal storage Thermal storage technologies allow heat or cold to be stored for periods of time ranging from hours or overnight to
interseasonal, and can involve storage of
sensible energy (i.e. by changing the temperature of a medium) or
latent energy (i.e. through phase changes of a medium, such between water and slush or ice). Short-term thermal storages can be used for peak-shaving in district heating or electrical distribution systems. Kinds of renewable or alternative energy sources that can be enabled include natural energy (e.g. collected via solar-thermal collectors, or dry cooling towers used to collect winter's cold), waste energy (e.g. from HVAC equipment, industrial processes or power plants), or surplus energy (e.g. as seasonally from hydropower projects or intermittently from wind farms). The
Drake Landing Solar Community (Alberta, Canada) is illustrative.
Borehole thermal energy storage allows the community to get 97% of its year-round heat from solar collectors on the garage roofs, with most of the heat collected in summer. Types of storages for sensible energy include insulated tanks, borehole clusters in substrates ranging from gravel to bedrock, deep aquifers, or shallow lined pits that are insulated on top. Some types of storage are capable of storing heat or cold
between opposing seasons (particularly if very large), and some storage applications require inclusion of a
heat pump. Latent heat is typically stored in ice tanks or what are called
phase-change materials (PCMs). == Current system ==