The Ferris Wheel was designed and constructed by Ferris, a graduate of
Rensselaer Polytechnic Institute and a
Pittsburgh, Pennsylvania bridge-builder. Ferris began his career in the railroad industry before pursuing an interest in bridge building. He understood the growing need for structural steel and founded G.W.G. Ferris & Co. in Pittsburgh, a firm that tested and inspected metals for railroads and bridge builders. The wheel was constructed in
Jackson Park during the winter of 1892–93. To create a foundation for the wheel, dynamite was used to break through three feet of frozen ground. Piles of timber were driven thirty-two feet into the ground, on top of which was laid a grillage of steel that was then filled with concrete. Jets of steam were used by workers to thaw dirt and prevent the poured concrete from freezing. With the foundation in place, the wheel was then constructed. The completed wheel rotated on a 71-ton, axle that was at that time the world's largest hollow forging. It was manufactured in Pittsburgh by the
Bethlehem Iron Company and weighed , together with two cast-iron spiders weighing . There were 36 passenger cars, each fitted with 40 revolving chairs and able to accommodate up to 60 people, giving a total capacity of 2,160. Ferris modeled his invention after the structural principles of a waterwheel near his childhood home in Nevada and modeled after the structural principles of a bicycle wheel. The Ferris wheel was supported by an enormous axle and powered by a one-thousand-horsepower steam engine. Correspondents made repeated requests for drawings and information, but Ferris would not release the details. As a consequence, no copies of the original plans or calculations have survived. Both Ferris and his associate W. F. Gronau also recognized the engineering marvel the wheel represented, as a giant wheel that would turn slowly and smoothly without structural failure had never before been attempted. For its inaugural run, no cars had yet been attached. The workmen however, climbed the structure and settled themselves on the spokes to the accompaniment of cheers from an audience of fair employees who had gathered to watch the momentous event. After the wheel had completed its first rotation, Gronau deemed the test a success. "I could have yelled out loud for joy". The wheel was erected at a cost of $385,000. ==Operation==