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Flat-twin engine

A flat-twin engine is a two-cylinder internal combustion engine with the cylinders on opposite sides of the crankshaft. The most common type of flat-twin engine is the boxer-twin engine, where both pistons move inwards and outwards at the same time.

Typical design
crankshaft configuration (The illustration contains errors regarding the right piston; the geometry of a flat-twin engine is symmetrical.) Most flat-twin engines use a boxer configuration for the crankshaft and are therefore called "boxer-twin" engines. In a boxer-twin engine, the 180° crankshaft moves the pistons in phase with each other, therefore the forces generated by one piston are cancelled out by the other, resulting in excellent primary balance. The evenly spaced firing order also assists in reducing vibration. The equal and opposite forces in a boxer-twin engine do however generate a rocking couple, due to the offset distance between the pistons along the crankshaft. which is a simple ignition system using a double-ended coil firing both spark plugs on each revolution (i.e. during both the compression and exhaust strokes). This system is distributorless and requires only a single contact breaker and coil for the engine. Crankcase pressure The boxer-twin configuration can cause pressuring of the crankcase during each inward piston stroke and de-pressurisation during each outward piston stroke, since both pistons are moving inwards or outwards at the same time. This crankcase pumping effect (also found on single-cylinder engines and 360° parallel-twin engines) is usually addressed by means of a crankcase breather. The Citroën 2CV boxer-twin engine took advantage of this pumping effect to maintain a partial vacuum inside the crankcase, in order to reduce oil leaks when an oil seal malfunctions. This was achieved by using a one-way valve (a leather or rubber flap over a hole in the crankcase), to let air escape the crankcase but not enter it. ==Applications==
Applications
Automobiles engine (viewed from rear) The beginnings of the flat-twin engine were in 1896, when Karl Benz obtained a patent for the design. A year later, his company Benz & Cie unveiled the first flat-twin engine, a boxer design called the "contra engine". In 1900, The Lanchester Engine Company began production of the Lanchester 8 hp Phaeton, which used a flat-twin engine. This engine had an unusual design of two counter-rotating crankshafts, with each piston attached to its crankshaft by a thick connecting rod. and several Jowett Cars models from 1910 to 1937. The Citroën 2CV, produced from 1948 to 1990, was one of the first front-wheel drive cars to use a flat engine. The 2CV was powered by an air-cooled boxer-twin engine. Also in 1948, the Panhard Dyna X was released with front-wheel drive and an air-cooled boxer-twin engine. Other cars following World War II using boxer-twin engines were the 1945-1954 Jowett Bradford van, and that a belt-drive or chain-drive system can be used to transmit drive to the rear wheel. However, the downsides are uneven heat distribution (the front cylinder is more heavily cooled than the rear cylinder) it was designed as a "bicycle engine system" which transmitted power to a pulley on the rear wheel via a chain. Manufacture of the Fairy was taken over by the Douglas Engineering Company, one of Light Motors' suppliers, when the Light Motors Company folded in 1907. Later in 1907, Douglas changed the drivetrain from the chain and pulley design to a belt-drive system driven directly from the engine. Later developments of the Douglas motorcycle were made with the cylinders in line with the frame until the Second World War. which posed a design problem for motorcycles with transversely-mounted flat-twin engines. This gearbox could be relatively easily located behind a single-cylinder or V-twin engine, however this arrangement would result in an excessively long wheelbase for flat-twin engines. Solutions to this problem included using a countershaft below the engine (as used by the Douglas Fairy), or a gearbox located above the engine, although in some cases the cylinders were short enough to use the gearbox in the traditional location behind the engine. In 1916, most flat-twin motorcycles still used a transversely-mounted engine. The European models at this time included the Bradbury , the Brough HB, the Douglas and models, the Humber 3.5 hp and models, the Matchless 6 hp, the Montgomery 6 hp, Williamson Flat Twin , and the Bayerische Flugzeugwerke Helios (the predecessor to BMW's first motorcycle). Models produced in the United States included the Indian Model O and the Harley-Davidson Model W. Longitudinal mounting The main benefit of mounting a flat-twin engine with the crankshaft in line with the frame (therefore the cylinders sitting sideways in the frame) is that an air-cooled engine receives the same amount of cooling for each cylinder. A side benefit is that the cylinders provide protection to the rider in the event of a collision or fall, and keeps their feet warm in cold weather. and that it exposes the cylinders and valve covers to the danger of collision damage. One of the first motorcycles with a longitudinally-mounted flat-twin engine was the 1916 ABC, which was built in the United Kingdom. as do Ural (Russia) and Dnepr (Ukraine). Aviation II installed in aircraft In 1902, the Pearse monoplane (which would later become one of the first aircraft to achieve flight) was powered by a flat-twin engine built on a farm by a hobbyist inventor. This engine used the unusual design of a single shared crank pin and double acting pistons. In 1908, the French company Dutheil-Chalmers began production of flat-twin aircraft engines, which used two counter-rotating crankshafts. The Dutheil-Chlamers engine was used by the 1907 Santos-Dumont Demoiselle No. 20 experimental airplane, with later versions of this airplane being produced with flat-twin engines from Darracq and Clément-Bayard. Most piston-engined aircraft used more than two cylinders, however other flat-twin aircraft engines from the 1920s and 1930s include the American Aeronca E-107 and Aeronca E-113, the British Bristol Cherub, and the Czechoslovak Praga B2. The HKS 700E is an oil-cooled flat twin for ultralight aircraft that is currently in production. In larger aircraft, flat-twin engines have been used in auxiliary power units (APUs). A notable example was made by ABC Motors in the 1920s and 1930s. During World War II, the Riedel firm in Germany designed and manufactured a two-stroke flat-twin engine as jet engine starter motors for the Junkers Jumo 004, BMW 003 and Heinkel HeS 011 jet engines Other uses The Maytag 'Model 72' flat-twin engines— produced from 1937 until some time between 1952 and 1960— were used in various applications including clothes washing machines. Electrical generators using flat-twin engines were built by Norman Engineering Company from 1932 to 1968 and by Douglas during World War II. Enfield Industrial Engines (part of Royal Enfield) produced flat-twin two-stroke petrol engines during World War II which were used for generators and other military uses. After 1945, Enfield produced flat-twin diesel engines, with applications including farm and marine use. Coventry Victor introduced a diesel version of its existing 688 cc petrol flat-twin in 1932, and went on to produce flat-twin diesel and petrol engines for a variety of industrial and marine uses into the 1950s. Two-stroke flat-twins were often used as outboard motors for boats, as they were smoother than single-cylinder engines. In the 1940s, they were largely replaced by straight-twin two-stroke engines, which were easier to start and no longer had excessive amounts of vibration. == References ==
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