Mechanical elevator and rudder cables Mechanical or manually operated flight control systems are the most basic method of controlling an aircraft. They were used in early aircraft and are currently used in small aircraft where the aerodynamic forces are not excessive. Very early aircraft, such as the
Wright Flyer I,
Blériot XI and
Fokker Eindecker used a system of
wing warping where no conventionally hinged control surfaces were used on the wing, and sometimes not even for pitch control as on the Wright Flyer I and original versions of the 1909
Etrich Taube, which only had a hinged/pivoting rudder in addition to the warping-operated pitch and roll controls. A manual flight control system uses a collection of mechanical parts such as pushrods, tension cables, pulleys, counterweights, and sometimes chains to transmit the forces applied to the cockpit controls directly to the control surfaces.
Turnbuckles are often used to adjust control cable tension. The
Cessna Skyhawk is a typical example of an aircraft that uses this type of system.
Gust locks are often used on parked aircraft with mechanical systems to protect the control surfaces and linkages from damage from wind. Some aircraft have gust locks fitted as part of the control system. Increases in the control surface area, and the higher airspeeds required by faster aircraft resulted in higher aerodynamic loads on the flight control systems. As a result, the forces required to move them also become significantly larger. Consequently, complicated mechanical
gearing arrangements were developed to extract maximum
mechanical advantage in order to reduce the forces required from the pilots. This arrangement can be found on bigger or higher performance
propeller aircraft such as the
Fokker 50. Some mechanical flight control systems use
servo tabs that provide aerodynamic assistance. Servo tabs are small surfaces hinged to the control surfaces. The flight control mechanisms move these tabs, aerodynamic forces in turn move, or assist the movement of the control surfaces reducing the amount of mechanical forces needed. This arrangement was used in early piston-engined transport aircraft and in early jet transports. The Boeing 737 incorporates a system, whereby in the unlikely event of total hydraulic system failure, it automatically and seamlessly reverts to being controlled via servo-tab.
Hydro-mechanical The complexity and weight of mechanical flight control systems increase considerably with the size and performance of the aircraft.
Hydraulically powered control surfaces help to overcome these limitations. With hydraulic flight control systems, the aircraft's size and performance are limited by economics rather than a pilot's muscular strength. At first, only-partially boosted systems were used in which the pilot could still feel some of the aerodynamic loads on the control surfaces (feedback). The
fulcrum of this device was moved in proportion to the square of the air speed (for the elevators) to give increased resistance at higher speeds. For the controls of the American
Vought F-8 Crusader and the LTV
A-7 Corsair II warplanes, a 'bob-weight' was used in the pitch axis of the control stick, giving force feedback that was proportional to the airplane's normal acceleration.
Stick shaker A
stick shaker is a device that is attached to the control column in some hydraulic aircraft. It shakes the control column when the aircraft is approaching
stall conditions. Some aircraft such as the
McDonnell Douglas DC-10 are equipped with a back-up electrical power supply that can be activated to enable the stick shaker in case of hydraulic failure.
Power-by-wire In most current systems the power is provided to the control actuators by high-pressure hydraulic systems. In fly-by-wire systems the valves, which control these systems, are activated by electrical signals. In power-by-wire systems, electrical actuators are used in favour of hydraulic pistons. The power is carried to the actuators by electrical cables. These are lighter than hydraulic pipes, easier to install and maintain, and more reliable. Elements of the
F-35 flight control system are power-by-wire. The actuators in such an electro-hydrostatic actuation (EHA) system are self-contained hydraulic devices, small closed-circuit hydraulic systems. The overall aim is towards more- or all-electric aircraft and an early example of the approach was the
Avro Vulcan. Serious consideration was given to using the approach on the Airbus A380.
Fly-by-wire control systems A fly-by-wire (FBW) system replaces manual flight control of an aircraft with an electronic interface. The movements of flight controls are converted to electronic signals transmitted by wires (hence the term
fly-by-wire), and flight control computers determine how to move the
actuators at each control surface to provide the expected response. Commands from the computers are also input without the pilot's knowledge to stabilize the aircraft and perform other tasks. Electronics for aircraft flight control systems are part of the field known as
avionics. Fly-by-optics, also known as
fly-by-light, is a further development using
fiber-optic cables. ==Research==