2-door cutaway/chassis-cab |
Gasoline: |
Essex V6 |
Triton V8 |
Truck Six I6 |
small-block V8 |
Triton V8 |
Windsor V8 |
Godzilla V8 |
385/Lima V8 |
Gasoline flex-fuel: |
Boss V8 |
Triton V10 |
Diesel: |
Power Stroke V8 |
IDI V8 |
Power Stroke V8 }} | 4-speed
AOD automatic | 5-speed
TorqShift automatic | 6-speed
TorqShift automatic }} |
1992–2007 | Regular: | Extended: |
2008–2014 | Regular: | Extended: }} }} For the 1992 model year, Ford introduced the fourth generation of the Econoline/Club Wagon. While the third-generation chassis was largely carried over, the body and interior were completely redesigned — receiving several subsequent mid-cycle refreshes, the last in 2026. Toward the end of the 1990s, Ford began to phase out the use of the Econoline and Club Wagon nameplates. For 1999, the Club Wagon nameplate was discontinued and the Econoline was renamed the E-Series, a nomenclature closer to that of Ford's full-size F-Series trucks. In June 2014, E-Series passenger and cargo van production was discontinued as sales of the
Ford Transit began in North America At the time of its retirement, the model line had been the best-selling full-size van line in the United States since 1980.
Chassis specifications The fourth-generation shared the VN platform of the third-generation Econoline, introduced in 1975. Sharing many components with F-Series trucks, the E-Series retained the "Twin-I-Beam" front suspension used by rear-wheel drive Ford trucks in North America from the 1960s to the early 1990s. The rear suspension was a live rear axle with rear leaf springs. For the 2007 model year, all E-Series (including the E-150) had eight-lug wheels and GVWRs of over 8,500 pounds. For the 2008 model year, the chassis underwent its largest revisions of the fourth generation. In an effort to improve handling and safety, larger brakes, improved steering, and
rollover stability control were added. The Twin-I-Beam layout was retained, making it the second to last Ford vehicle to use it.
Powertrain At its 1992 launch, the fourth generation carried over its powertrain line from the third-generation model line (sharing it with the
ninth-generation F-Series). A 4.9 L inline-six was standard, with a 5.0 L V8 (on E-150 only) and a 5.8 L V8 offered as options. On 350-series vans, a 7.5 L V8 and 7.3 L Navistar diesel V8 were also optional; the diesel became turbocharged in 1993. For 1995, the IDI diesel was replaced by a 7.3 L Ford Power Stroke diesel V8 (also sourced from Navistar). For 1997, the E-Series underwent a revision of its engine lineup, retaining only the 7.3 L diesel. Sharing its gasoline engines with the
tenth-generation F-Series, a 4.2 L V6 replaced the inline-6 and a 6.8 L V10 replaced the 7.5 L V8. The 5.0 L V8 and the 5.8 L V8 were replaced by 4.6 L and 5.4 L V8s, respectively. The 4.2 L V6 was only available on 150- and 250-series vans, unlike its predecessor which could also be had on 350-series vans. For 2003, the 4.6 L V8 became available on the E-250. For 2004, the 7.3 L diesel was replaced by a 6.0 L diesel, still supplied by Navistar. While gaining an intercooler over its predecessor, due to the lack of airflow in the engine compartment (compared to Super Duty trucks), Ford had to detune the E-Series version. For 2004, the V6 was dropped and the 4.6 L V8 became the standard engine on the E-150 and E-250, making the E-Series the first American full-size van with a V8 engine standard. For 2009, the 4.6 L and 5.4 L engines gained
flexible-fuel capability (allowing them to use
E85 fuel). The following year, the 6.0 L Power Stroke was dropped, ending diesel engine availability in the E-Series. In May 2014, the final 4.6 L V8 was produced for the E-Series, with the 5.4 L V8 becoming the standard engine for 2015. Starting with the 2017 model year, the 6.8 L V10 replaced the 5.4 L V8 as the standard engine, with a
6.2 L V8 becoming the optional engine. Both engines have flex-fuel capability and both can be converted to use CNG or
LPG (propane autogas). Since the 2021 model year, the E-Series has only used the gasoline 7.3 L V8 from the
fourth-generation Super Duty truck, offered with an option for conversion to CNG or LPG.
Body During its production, the body style of the fourth-generation E-Series underwent minor revisions in 1997 and 2003, with a major revision in 2008. In line with the F-Series, the Econoline/E-Series was sold in 150, 250, and 350 series, denoting 1/2-, 3/4-, and 1-ton chassis (the Club Wagon was not designated by chassis size). The body was available in two lengths, with the extended-length version exclusive to the 250 (3/4-ton) and 350-series (1-ton) chassis for both cargo and passenger vans (until 2009, when an extended-length E-150 cargo van became available). The cargo van was sold as a two-passenger vehicle, with the passenger van was sold in various configurations, accommodating up to 12 passengers on regular-length models or 15 passengers on extended-length models.
Trim During its production, the fourth-generation model line underwent several name changes. As with the previous generation, the Econoline was sold as both a cargo van and as a passenger van (Econoline Wagon) with the Ford Club Wagon sold only as a passenger van. For 1992 the luxury-oriented Chateau trim line of the Club Wagon, dormant since 1989, made a return, slotted above the XLT trim. For 1992, the Club Wagon Chateau was awarded
Truck of the Year by
Motor Trend. For 2001, the Chateau was dropped, replaced by the E-150 Traveler; due to low sales, it was dropped after the 2002 model year.
Model history 1992–1997 For the 1992 model year, Ford introduced the fourth-generation of the Econoline/Club Wagon. While the third-generation chassis was largely carried over, the body and interior underwent a complete redesign. In contrast to its GM and Dodge competitors, the two-box body configuration made a return. To optimize the aerodynamics of the van body, the hood was angled slightly downward and the windshield was raked back (though far less than the Aerostar). If specified, all side and rear window glass was flush-mounted to the body, along with wraparound tail lamp lenses; flush-mounted composite headlamps were an option (standard on all Club Wagons). For 1992, the Econoline/Club Wagon became the first full-size vans produced with a center-mounted brake light. When redesigning the interior, the driver compartment underwent extensive modernization. While space between the front seats was again dominated by the front-mounted engine, a redesign of the engine cover freed up additional passenger room. Sharing controls and components with the F-Series and Aerostar, the model line became the first full-size van equipped with a standard driver-side airbag (except for 350-series models, exempted by their GVWR). The instrument panel received more legible instruments (but no tachometer); a 6-digit LCD odometer replaced the previous 5-digit analog unit. For 1994, CFC-free R134a air-conditioning refrigerant was adopted beginning with September 1993 production. For 1995, the tail lamps were revised, removing the amber turn signals. Also, as part of the
North American Free Trade Agreement, Ford began exporting the Econoline full-size van to Mexico, replacing the locally-built B series wagon. For the 1996 model year, Ford introduced a new Class 4 medium-duty variant of the Econoline, offered exclusively as either a cutaway van chassis or cab-chassis. Dubbed the E-Super Duty (in line with the
F-Super Duty sold at the same time), this version was created using heavier-duty components than the existing Econoline 350 commercial models, such as a Dana 80 rear axle with higher 4.63 axle ratios, new parking brake assembly, and heavier-duty shocks to allow for a maximum GVWR of 16,000 lbs. It was offered with either the existing 7.3L diesel or 7.5L gasoline V8s, the latter eventually being replaced by the 6.8L Triton V10. It was sold in either a 158" or 176" wheelbase. Due to its shorter front nose and tighter turning circle compared to the equivalent F-Series model, the E-Super Duty was a popular choice for box truck and bus conversions.
1997–2002 vehicle) For 1997, the Econoline underwent a revision of both its exterior and interior, largely to bring its appearance in line with other Ford trucks. The previous egg-crate grille was replaced by an eight-hole oval-shaped cutout (matching the Explorer and F-150). For 1999, the Econoline would be renamed to the E-Series, adopting a similar naming scheme to the F-Series line. This included the E-150, E-250, and E-350, with the E-Super Duty becoming the E-450. The interior underwent a complete redesign, adopting an all-new dashboard. Following the adoption of dual airbags (for all versions), the "brick"-style steering wheel was replaced by one with a center-mounted horn. To improve the convenience of interior controls, rotary switches for climate controls were introduced, along with a double-DIN radio. The instrument panel was redesigned, reintroducing an analog odometer. The front seats underwent a redesign, relocating the seatbelt mounting to the B-pillars.
Ford E-550 Super Duty (2002–2003) In September 2001, Ford announced it was working on a E-550 version of the E-Series for cutaway use. In 2002, Ford introduced the E-550 Super Duty as the highest-GVWR version of the E-Series with GVWRs up to 19,000 lbs. Offered solely in a cutaway-cab design, Because of its popularity with upfitters who convert the chassis into
recreational vehicles,
buses, or other specialized vehicles, Ford announced it would continue to offer the E-Series as a
cutaway chassis (open cab, to be fitted with second-party rear body), a chassis cab (enclosed cab, to be fitted with second-party rear body), and a stripped chassis (no cab, to be fitted with a complete second-party body). Ford said it made the change, because while the E-Series had remained the best-selling vehicle in the full-size van segment since 1980, the model line had seen little change since 1992 on a chassis introduced for the 1975 model year. At the time of its 2008 update, 95% of sales were to commercial or fleet users, with nearly half of production represented by cargo vans. Sold outside of North America since 1965, the Transit was introduced to the United States and Canada, offering increased fuel economy and additional body configurations over the E-Series. Meanwhile, the touchscreen
Ford Sync infotainment system was eliminated. The only available factory audio system is a basic
single DIN model with AM/FM radio,
Bluetooth for hands-free calling and wireless stereo audio streaming, and a
USB input. In 2025, for the 2026 model year, the E-Series Cutaway received a new grille, its first exterior update since 2008. 2021 Ford E350 cutaway (Knapheide body), front left.jpg|2021 Ford E-350 cutaway chassis ==Production and sales==