It can take up to six weeks to make a pair of Kolhapuris, but a worker can make eight to ten pairs a day of less elaborate, everyday ones, which in 2025 sold for
US$8–10 each. Chappals are traditionally made from
buffalo-hide and thread; no nails are used. The manufacture of Kolhapuri chappals involves a series of operations including skiving, pattern making and cutting, the attachment of upper and bottom heels, stitching, finishing, punching and trimming, decoration and polishing, and assembly. Kolhapuri chappals are known to last a lifetime if maintained well and not used in rainy seasons. In 2020, the total business market was estimated at around 90,000,000 (9
crore), with over 10,000 artisans working in Kolhapur. Of the total 600,000 pairs produced annually, 30% were exported. The designs have moved from the ethnic to ones with more utilitarian value and materials from primal hard materials to softer and more comfortable to wear materials. The artisans themselves designed ethnic patterns and sold, but today the traders and businessmen with demand for cheap products drive the requirement of minimalist designs. In recent decades, the business has struggled for survival with market decline, low profits, irregular leather supply, duplicates & fakes, environmental regulations on tanneries, cow slaughter ban, among other issues. == Design and market trends==