By 1974, a team of
Rothamsted Research scientists had discovered three pyrethroids (MoA 3a), suitable for use in
agriculture, namely
permethrin,
cypermethrin and deltamethrin. These compounds were subsequently
licensed by the
NRDC, as NRDC 143, 149 and 161 respectively, to companies which could then develop them for sale in defined territories.
Imperial Chemical Industries (ICI) obtained licenses to permethrin and cypermethrin but their agreement with the NRDC did not allow worldwide sales. Also, it was clear to ICI's own researchers at
Jealott's Hill that future competition in the marketplace might be difficult owing to the greater
potency of deltamethrin compared to the other compounds. For that reason, in the period 1974–1977, chemists there sought
patentable analogues which might have advantages compared to the Rothamsted insecticides by having wider
spectrum or greater
cost-benefit. The first breakthrough was made when a
trifluoromethyl group was used to replace one of the chlorines in cypermethrin, especially when the double bond was in its
Z form. The resulting material was found to be more potent than cypermethrin, to which it is most closely related, but also with good activity against the
spider mite Tetranychus urticae, which added to its attractiveness as a potential new product. The second breakthrough occurred when ICI process chemists developed a practical manufacturing process for the Z-cis acid, by controlling the
stereochemistry of the cyclopropane ring in addition to that of the double bond. This led to the initial commercialisation of cyhalothrin, under the trade name Grenade, but the resulting material was still a mixture of four isomers owing to the
racemic nature of the Z-cis acid and because the alpha-cyano group was a 1:1 mixture of possible
R and S configurations. The process work made available a relatively large supply of the Z-cis acid and hence allowed two further commercially important steps to be taken. The first was to make the development and sales of
tefluthrin feasible and the second was to spur research directed at making compositions of cyhalothrin with fewer isomers in the sales product. After further research and field tests, ICI chose to focus on λ-cyhalothrin, the mixture containing the single most active isomer together with its mirror image. This so-called "enantiomer pair", ICI code number PP321, could be used after a process for its economic production and purification was developed using crystallisation with recycling of the unwanted enantiomer pair. The new product was first launched in nine countries in 1985 using the trademark Karate. At that time, γ-cyhalothrin, ICI code number PP345, was not a feasible alternative product owing to the difficulty of manufacturing that isomer alone, especially if this involved recycling the "wrong" isomer of the Z-cis acid. In 2000, the agrochemical business of ICI merged with that of
Novartis to form
Syngenta, which still manufactures and supplies λ-cyhalothrin. The patents covering the parent compound expired in most major markets in 2003.
FMC has entered the market as a supplier of γ-cyhalothrin for use as a broad-spectrum insecticide under the brand name Scion. == Mechanism of action ==