Chemical processes Lead dioxide is produced commercially by several methods, which include oxidation of
red lead () in alkaline slurry in a chlorine atmosphere, The reaction of with
nitric acid also affords the dioxide: : reacts with
sodium hydroxide to form the hexahydroxoplumbate(IV) ion , soluble in water.
Electrolysis An alternative synthesis method is
electrochemical: lead dioxide forms on pure lead, in dilute
sulfuric acid, when polarized anodically at electrode potential about +1.5 V at room temperature. This procedure is used for large-scale industrial production of anodes. Lead and
copper electrodes are immersed in sulfuric acid flowing at a rate of 5–10 L/min. The electrodeposition is carried out
galvanostatically, by applying a current of about 100 A/m2 for about 30 minutes. The drawback of this method for the production of lead dioxide anodes is its softness, especially compared to the hard and brittle which has a
Mohs hardness of 5.5. This mismatch in mechanical properties results in peeling of the coating which is preferred for bulk production. Therefore, an alternative method is to use harder substrates, such as
titanium,
niobium,
tantalum or
graphite and deposit onto them from
lead(II) nitrate in static or flowing nitric acid. The substrate is usually
sand-blasted before the deposition to remove surface oxide and contamination and to increase the surface roughness and adhesion of the coating. ==Applications==