In the early 2000s, Ron Dennis adapted a mantra of pace over reliability, saying that he "would rather have a fast unreliable car than a slow reliable car." Changes to the points system for the 2003 season meant that there was greater emphasis on reliability, something with which Mercedes-Benz was struggling since the ban of
beryllium. Until 2001, Mercedes-Benz used an
aluminium-
beryllium alloy to line their engine cylinders and a beryllium alloy in their pistons. Beryllium, despite its steep cost, had much superior
mechanical properties compared to
steel and
copper, being
stiffer and boasting superior
heat transfer, respectively. On 6 October 1999, the FIA moved to ban beryllium from engines beginning in 2001, citing safety reasons (as beryllium is an
IARC group 1 Carcinogen).
Peugeot and Mercedes were the only manufacturers who were using beryllium at the time, with the latter impacted the most. Adrian Newey was quoted as saying that the "power we [McLaren] had in 2001 was no more than the power we had in 1998. We obviously need to improve on that." The engine was mounted very low in the chassis, so as to lower the
centre of gravity. McLaren mechanics described working on the engine as a nightmare; every time the engine was disconnected from the chassis, it would damage the car. The gearbox was also new: a
titanium gearbox with casing bonded to
carbon fibre parts, which resulted in a reduced weight compared to the MP4-17D. This gearbox, like the engine, proved treacherous to handle, being so fragile that there was uncertainty whether or not it would work after being taken out and put back in. ==Testing==