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Mechanization

Mechanization is the process of changing from working largely or exclusively by hand or with animals to doing that work with machinery. In an early engineering text, a machine is defined as follows:Every machine is constructed for the purpose of performing certain mechanical operations, each of which supposes the existence of two other things besides the machine in question, namely, a moving power, and an object subject to the operation, which may be termed the work to be done. Machines, in fact, are interposed between the power and the work, for the purpose of adapting the one to the other.

History
ca. 1386. A clock is a mechanical instrument rather than a true machine. Although this clock had iron gears, many machines of the early Industrial Revolution used wooden parts until around 1800. Ancient times Water wheels date to the Roman period and were used to grind grain and lift irrigation water. Water-powered bellows were in use on blast furnaces in China in 31 AD. By the 13th century, water wheels powered sawmills and trip hammers, to pull cloth and pound flax and later cotton rags into pulp for making paper. Trip hammers are shown crushing ore in De re Metallica (1555). Clocks were some of the most complex early mechanical devices. Clock makers were important developers of machine tools including gear and screw cutting machines, and were also involved in the mathematical development of gear designs. Clocks were some of the earliest mass-produced items, beginning around 1830. Water-powered bellows for blast furnaces, used in China in ancient times, were in use in Europe by the 15th century. De re Metallica contains drawings related to bellows for blast furnaces including a fabrication drawing. Improved gear designs decreased wear and increased efficiency. Mathematical gear designs were developed in the mid 17th century. French mathematician and engineer Desargues designed and constructed the first mill with epicycloidal teeth ca. 1650. In the 18th century involute gears, another mathematical derived design, came into use. Involute gears are better for meshing gears of different sizes than epicycloidal. By the late nineteenth century steam power was applied to threshing and steam tractors appeared. Internal combustion began being used for tractors in the early twentieth century. Threshing and harvesting was originally done with attachments for tractors, but in the 1930s independently powered combine harvesters were in use. In the mid to late 19th century, hydraulic and pneumatic devices were able to power various mechanical actions, such as positioning tools or work pieces. Pile drivers and steam hammers are examples for heavy work. In food processing, pneumatic or hydraulic devices could start and stop filling of cans or bottles on a conveyor. Power steering for automobiles uses hydraulic mechanisms, as does practically all earth moving equipment and other construction equipment and many attachments to tractors. Pneumatic (usually compressed air) power is widely used to operate industrial valves. Twentieth century By the early 20th century machines developed the ability to perform more complex operations that had previously been done by skilled craftsmen. After 1900 factories were electrified, and electric motors and controls were used to perform more complicated mechanical operations. This resulted in mechanized processes to manufacture almost all goods. Categories s, the left driving the right: Blue arrows show the contact forces between them. The force line (or line of action) runs along a tangent common to both base circles. (In this situation, there is no force, and no contact needed, along the opposite common tangent not shown.) The involutes here are traced out in converse fashion: points (of contact) move along the stationary force-vector "string" as if it was being unwound from the left rotating base circle, and wound onto the right rotating base circle. In manufacturing, mechanization replaced hand methods of making goods. Prime movers are devices that convert thermal, potential or kinetic energy into mechanical work. Prime movers include internal combustion engines, combustion turbines (jet engines), water wheels and turbines, windmills and wind turbines and steam engines and turbines. Powered transportation equipment such as locomotives, automobiles and trucks and airplanes, is a classification of machinery which includes sub classes by engine type, such as internal combustion, combustion turbine and steam. Inside factories, warehouses, lumber yards and other manufacturing and distribution operations, material handling equipment replaced manual carrying or hand trucks and carts. A step beyond mechanization is automation. Early production machinery, such as the glass bottle blowing machine (ca. 1890s), required a lot of operator involvement. By the 1920s fully automatic machines, which required much less operator attention, were being used. Military usage The term is also used in the military to refer to the use of tracked armoured vehicles, particularly armoured personnel carriers, to move troops ( mechanized infantry) that would otherwise have marched or ridden trucks into combat. In military terminology, mechanized refers to ground units that can fight from vehicles, while motorized refers to units (motorized infantry) that are transported and go to battle in unarmoured vehicles such as trucks. Thus, a towed artillery unit is considered motorized while a self-propelled one is mechanized. ==Mechanical vs human labour==
Mechanical vs human labour
worker cooperative in Barcelona producing wood and steel products Comparing the efficiency of a labourer, it often has an efficiency of about 1%–5.5% (depending on whether he uses arms, or a combination of arms and legs). Internal combustion engines mostly have an efficiency of about 20%, although large diesel engines, such as those used to power ships, may have efficiencies of nearly 50%. Industrial electric motors have efficiencies up to the low 90% range, before correcting for the conversion efficiency of fuel to electricity of about 35%. When we compare the costs of using an internal combustion engine to a worker to perform work, we notice that an engine can perform more work at a comparative cost. 1 liter of fossil fuel burnt with an IC engine equals about 50 hands of workers operating for 24 hours or 275 arms and legs for 24 hours. In addition, the combined work capability of a human is also much lower than that of a machine. An average human worker can provide work good for around 0,9 hp (2.3 MJ per hour) while a machine (depending on the type and size) can provide far greater amounts of work. For example, it takes more than one and a half hour of hard labour to deliver only one kWh – which a small engine could deliver in less than one hour while burning less than one litre of petroleum fuel. This implies that a gang of 20 to 40 men will require a financial compensation for their work at least equal to the required expended food calories (which is at least 4 to 20 times higher). In most situations, the worker will also want compensation for the lost time, which is easily 96 times greater per day. Even if we assume the real wage cost for the human labour to be at US $1.00/day, an energy cost is generated of about $4.00/kWh. Despite this being a low wage for hard labour, even in some of the countries with the lowest wages, it represents an energy cost that is significantly more expensive than even exotic power sources such as solar photovoltaic panels (and thus even more expensive when compared to wind energy harvesters or luminescent solar concentrators). == Levels of mechanization ==
Levels of mechanization
For simplification, one can study mechanization as a series of steps. Many students refer to this series as indicating basic-to-advanced forms of mechanical society. • hand/muscle power • hand-tools • powered hand-tools, e.g. electric-controlled • powered tools, single functioned, fixed cycle • powered tools, multi-functioned, program controlled • powered tools, remote-controlled • powered tools, activated by work-piece (e.g.: coin phone) • measurement • selected signaling control, e.g. hydro power control • performance recording • automated machine action altered through measurement • segregation/rejection according to measurement • selection of appropriate action cycle • correcting performance after operation • correcting performance during operation == See also ==
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