| 1st motor | 2nd motor }} }} In 1999, development on a successor to the W163 began under the codename "W164" and spanned a period of six years. First design drafts appeared in 2000 with the first models in scale 1:4, and in 2001 three full-sized models were prepared. In 2002 the design styled by Steve Mattin under Peter Pfeiffer was chosen and approved by the executive board. Design patents were filed in Germany on 10 June 2003 and in the U.S. on 25 July. Prototype testing was conducted throughout 2003 and 2004, concluding in early 2005. The redesigned M-class (chassis name
W164) was introduced in April 2005 as a 2006 model after a showing at the
North American International Auto Show in January. It was almost entirely new, with a more sporting, aerodynamic look. The
coefficient of drag was reduced to 0.34. Mercedes-Benz made the new M-Class 71 mm larger, 150 mm longer and 5 mm lower than the first model. The M-Class was named "Best New Sport Utility Vehicle" in the 2006
Canadian Car of the Year awards. Mercedes-Benz extensively publicised the
US$600 million spent to update its factory and add manufacturing space for the new
R-Class. According to early automotive press reports, the 2006 M-Class vehicles demonstrated vast improvements in quality. The W164
platform used for the new M-Class is shared with the new
GL-Class and is a
unibody type rather than the former (W163) body-on-frame used by the M-Class vehicles produced from 1998–2005. The X164 GL-Class, a longer seven-seater version of the W164 platform, is also available. New features in the 2006 M-Class include the 7G-Tronic seven-speed
automatic transmission, optional
Active Curve-Illuminating Bi-Xenon headlights which "steer" in the path of the vehicle, and an adjustable-height air suspension. The
manual transmission has been dropped. Permanent 4Matic four-wheel drive remained, with one-speed transfer case (no low range), center
limited-slip differential and four-wheel electronic traction system (4-ETS). In most countries except the U.S., an Off-Road Pro package with center and rear differential locks, 4-ETS, two-speed transfer case with reduction gearing, and adjustable ground clearance was available as an option increasing the original fording depth from 500 mm to 600 mm. The
AMG version of the W164, the ML 63 AMG, was introduced at the
2006 North American International Auto Show as a limited edition 2007 model. It features a 6.2 L
M156 V8 engine producing and that is handcrafted in Germany. The engine is added to an AMG SpeedShift
7G-Tronic seven-speed
automatic transmission. The 2006 ML 63 AMG can accelerate from in 4.8 seconds, or from in 5.0 seconds. These features made the ML 63 AMG the most powerful naturally aspirated V8 SUV in the world at the time of its launch.
Facelift By 2007, design work on updates to the W164 were finalized and patented domestically in Germany on 23 November 2007. The 2009 Mercedes-Benz M-Class got a minor facelift as it debuted at the
2008 New York International Auto Show in March 2008. This facelift includes new front headlights, redesigned front and rear bumpers, new exterior mirrors, new rim choices, a larger front grille, restyled interior, and a new ML 420 CDI engine choice. The ML 280 CDI became the ML 300 CDI, the 320 CDI became the 350 CDI, and the 420 CDI became the 450 CDI. Models using
Bluetec Diesel engine with
urea injection were introduced in 2008 for the 2009 model year. At the
2009 New York International Auto Show, Mercedes-Benz showed their ML 450 Hybrid SUV, which was announced on 8 April 2009. The ML 450 Hybrid consumes almost 50% less fuel than the ML 550 does, even though it produces over 90% of the power generated by the V8 model. Total power generated will be and of torque, while getting on the highway and in the city, according to
United States Environmental Protection Agency (EPA) estimates. The engine itself runs on the
Atkinson cycle and by itself makes 275 hp. The ML 450 was developed under the
Global Hybrid Cooperation, and will only be available in the United States under lease. In 2011, Mercedes-Benz came out with the M-Class BlueTec Grand Edition. The vehicle had cosmetic changes, including specially-manufactured 22-inch 10 spoke wheels, black leather with white stitching, and smokers package with Grand Edition modeling. The exterior consisted of new wheels, tinted headlights and tail lights, xenon-package (LED tail lights and daytime running lights, Xenon headlights), black grille, AMG, and side-view mirrors. The Grand Edition was offered in Midnight Blue, Black, and Ivory White, differentiating the basic model by color already. The interior featured an
AMG steering wheel in place of the standard heated steering wheel.
Engines (2005-2011) Safety Euro NCAP IIHS ANCAP == Third generation (W166/C292; 2011) ==