Multiphoton lithography

The materials employed in multiphoton lithography are those normally used in conventional photolithography techniques. They can be found in liquid-viscous, gel or solid state, in relation to the fabrication need. Liquid resins imply more complex sample fixing processes, during the fabrication step, while the preparation of the resins themselves may be easier and faster. In contrast, solid resists can be handled in an easier way, but they require complex and time-consuming processes. The resin always include a prepolymer (the monomer) and, considering the final application, a photoinitiator. In addition, we can find such polymerization inhibitors (useful to stabilize resins both reducing the obtained voxel), solvents (which may simplify casting procedures), thickens (so called "fillers") and other additives (as pigments and so on) which aim to functionalize the photopolymer. Acrylates The acrylates are the most diffused resin components. They can be found in many traditional photolithography processes which imply a radical reaction. They are largely diffused and commercially available in a wide range of products, having different properties and composition. The main advantages of this kind of liquid resins are found in the excellent mechanical properties and in the high reactivity. Acrylates exhibit slightly more shrinkage compared to epoxies, but their rapid iteration capability allows for close alignment with the design. Moreover, Acrylates offer enhanced usability as they eliminate the need for spin coating or baking steps during processing. Finally the polymerization steps are faster than other kind of photopolymers. alongside numerous self-made resins. Epoxy resins These are the most employed resins into the MEMS and microfluidic fields. They exploit cationic polymerization. One of the best known epoxy resin is SU-8, which allows thin film deposition (up to 500 μm) and polymerization of structures with a high aspect ratio. We can find many others epoxy resins such as: SCR-701, largely employed in micro moving objects, and the SCR-500. Inorganic glass/ceramics Inorganic glass and ceramics have better thermal and chemical stabilities than photopolymers do, and they also offer improved durability due to their high resistance to corrosion, degradation, and wear. Therefore, there has been continuous interest in the development of resins and techniques that allow using multiphoton lithography for 3D printing of glasses and ceramics in recent years. It has been demonstrated that using hybrid inorganic-organic resins and high-temperature thermal treatments, one can achieve 3D printing of glass-ceramics with sub-micrometer resolution. Recently, multiphoton lithography of an entirely inorganic resin for 3D printing of glasses without involving thermal treatments has also been shown, enabling 3D printing of glass micro-optics on the tips of optical fibers without causing damage to the optical fiber. == Applications ==

Nowadays there are several application fields for microstructured devices, made by multiphoton polymerization, such as: regenerative medicine, biomedical engineering, micromechanic, microfluidic, atomic force microscopy, optics and telecommunication science. Regenerative medicine and biomedical engineering By the arrival of biocompatible photopolymers (as SZ2080 and OMOCERs) many scaffolds have been realized by multiphoton lithography, to date. They vary in key parameters as geometry, porosity and dimension to control and condition, in a mechanical and chemical fashion, fundamental cues in in vitro cell cultures: migration, adhesion, proliferation and differentiation. The capability to fabricate structures having a feature size smaller than the cells' one, have dramatically improved the mechanobiology field, giving the possibility to combine mechanical cues directly into cells microenvironment. Their final application range from stemness maintenance in adult mesenchymal stem cells, such as into the NICHOID scaffold which mimics in vitro a physiological niche, to the generation of migration engineered scaffolds. Micromechanic and microfluidic The multiphoton polymerization can be suitable to realize microsized active (as pumps) or passive (as filters) devices that can be combined with Lab-on-a-chip. These devices can be widely used coupled to microchannels with the advantage to polymerize in pre-sealed channels. Considering filters, they can be used to separate the plasma from the red blood cells, to separate cell populations (in relation to the single cell dimension) or basically to filter solutions from impurity and debris. A porous 3D filter, which can only be fabricated by 2PP technology, offers two key advantages compared to filters based on 2D pillars. First, the 3D filter has increased mechanical resistance to shear stresses, enabling a higher void ratio and hence more efficient operation. Second, the 3D porous filter can efficiently filter disk-shaped elements without reducing the pore size to the minimum dimension of the cell. Considering the integrated micropumps, they can be polymerized as two-lobed independent rotors, confined into the channel by their own shaft, to avoid unwanted rotations. Such systems are simply activated by using focalized CW laser system. photonic crystals, and lenses. ==References==