Models The NABI CompoBus line uses a model number using the nominal length with a "C" suffix, denoting the composite body, along with the LFW low-floor designator. Each bus has a stamped nameplate with the model number in the format
4xC.nn, denoting the length (
40C or
45C) and sequential order number, starting from
nn=01. was shown at the
International Public Transportation Expo on September 25, 2002 and at NABI's final assembly plant in
Anniston, Alabama, on December 1, 2003. The 30-foot
30C-LF was only developed to a prototype stage featuring series hybrid propulsion, but never produced. While the 40C-LFW CompoBus resembles the contemporary first-generation NABI 40-LFW, the Metro 45C had a more distinctive design which the
Los Angeles County Metropolitan Transportation Authority (LACMTA) called "very appealing to the riding public." The 40-foot ATTB prototypes provided up to savings in curb weight compared to conventional transit buses, The Metro 45C weighed less than a conventional 40-foot metal-framed transit bus, but offered greater passenger capacity. Because of the CompoBus's corrosion resistance, the estimated service life was increased to 18 years (vice 12).
Design Unlike traditional metal-bodied transit buses, which use a steel frame clad with metal skin panels, the structural members, skin, roof, and floor of the CompoBus are built from fiberglass composite laid over a balsa wood core. In total, the structure of the CompoBus uses 80–90 separate components, with just two (the upper and lower main tub sections) responsible for 80% of the entire bus. NABI licensed the composite molding process from
TPI Composites in
Warren, Rhode Island. The license agreement included access to the patented process, shell prototypes, and development of tooling to produce transit buses. Although TPI had been announced as the supplier for the composite bodies in 1998, a lawsuit between TPI and NABI was settled amicably in 2001. However, the realized weight savings for a 40-foot CompoBus were only because of customer requirements and commonality with existing parts; the more intensive labor process coupled with the rising value of the Euro meant that NABI was forced to raise the price, which became non-competitive with conventional metal-framed buses. The first set of CompoBuses were delivered from 2004 to 2006, and the Kaposvár factory was idled for lack of demand after that. the factory and its workforce was acquired by
METYX Composites in November 2013.
Alternative fuel In 2003, NABI announced it would deliver three 45C CompoBuses to two southern California agencies for conversion to alternative power. One bus would be sent to the
SunLine Transit Agency, who had contracted
ISE Research to install a hydrogen
fuel cell. Two buses would be sent to the
South Coast Air Quality Management District to be fitted with a CNG-powered hybrid electric powertrain. However, the bus that was eventually used by SunLine to demonstrate fuel cell power was a New Flyer
HE40LF instead. ==Deployment==