Developing a nose prosthesis requires a balance of artistic and technological skills.
Materials This required craftsmanship can be seen in the material used for nose prostheses, as it must support the functionality of the nose while staying cosmetically appealing to the patient. There are several different materials presently used for prosthetic noses: •
Acrylic resins derived from
ethylene are one of the most popular choices for constructing a nose prosthesis. While acrylic resins don't age quickly due to not degrading in
UV light and good stability, they have high water
sorption and are similar to plastic causing them to be rigid. •
Polyvinyl chloride co-polymers are made up of a mixture of
plasticizer (substance which increases stiffness) and polyvinyl chloride. The benefits of polyvinyl chloride co-polymers include accessibility to extrinsic/intrinsic coloration and high flexibility, but they aren't very durable and break down in UV light. •
Polyurethane elastomers are constructed via
polymers with
isocyanates and polymers with
hydroxyl groups; these compounds have different properties based on the number of isocyanates present. Polyurethane elastomers give the best appearance of any substance due to its ability to be very elastic while not compromising strength. However, they aren't easily compatible with current attachment mechanisms. •
Silicone elastomers are composed of RTV (room temperature
vulcanization) silicone. Silicone is unique because it stays operational at many temperatures and can be used in many different ways due to its diverse forms, resulting in silicone being the most promising material for the future as researchers continue to develop new variations of it.
Design Since patients must wait several months before they are given a permanent nose prosthesis, a temporary one is usually afforded to them after 3 to 4 weeks so that they can return to normal social activity. The critical parts in making sure the fabrication of a nose prosthesis are impression, sculpting, and painting. The process of creating a prosthetic nose differs based on each individual case, but most of them follow a general pattern of steps: • With the patient seated in a slightly upward position, the patient's face is draped with a cloth and stuffed with moist
gauze to ensure that no excess material gets into the wrong areas. •
Polyvinyl siloxane, a liquid that can quickly solidify, is used to make an impression of the desired area and gets examined so that the impression matches the defective spot. • Impression is transformed into a cast using type III
dental stone (a substance similar to plastic). • Newly formed cast is then used to make a wax model. The anaplastologist will begin to work on cosmetic factors of the prosthetic nose based on the patient's appearance. • As wax model is continuously perfected, the patient is inspected in more detail to match the texture of his/her skin and other facial qualities. • Small amount of acrylic-based paint is added to start the intrinsic coloration (color in the core). • Wax model is dewaxed in a flask, and desired material for the nose prosthesis is processed. • Final layer of paint is added on the outside for extrinsic coloration (outer color) to match the
skin-tone, and
mono-poly, which aids with water resistance, is applied on top. Originally, wax models were hand-crafted with hours of labor required to get it all correct, but the use of
CAD/
CAM (computer-aided design/manufacturing) has made the process cheaper, faster, and better in overall quality of the final product. == Method of attachment ==