The fabrication of the ohmic contacts is a much-studied part of
materials engineering that nonetheless remains something of an art. The reproducible, reliable fabrication of contacts relies on extreme cleanliness of the semiconductor surface. Since a
native oxide rapidly forms on the surface of
silicon, for example, the performance of a contact can depend sensitively on the details of preparation. Often the contact region is heavily
doped to ensure the type of contact wanted. As a rule, ohmic contacts on semiconductors form more easily when the semiconductor is highly
doped near the junction; a high doping narrows the
depletion region at the interface and allow electrons to flow in both directions easily at any bias by
tunneling through the barrier. The fundamental steps in contact fabrication are semiconductor surface cleaning, contact metal deposition, patterning and annealing. Surface cleaning may be performed by sputter-etching, chemical etching, reactive gas etching or ion milling. For example, the native oxide of silicon may be removed with a
hydrofluoric acid dip, while
GaAs is more typically cleaned by a bromine-methanol dip. After cleaning, metals are deposited via
sputter deposition,
evaporation or
chemical vapor deposition (CVD). Sputtering is a faster and more convenient method of metal deposition than evaporation but the ion bombardment from the plasma may induce surface states or even invert the charge carrier type at the surface. For this reason the gentler but still rapid CVD may be used. Post-deposition annealing of contacts is useful for relieving stress as well as for inducing any desirable reactions between the metal and the semiconductor. Because deposited metals can themselves react in ambient conditions, to the detriment of the contacts' electrical properties, it is common to form ohmic contacts with layered structures, with the bottom layer, in contact with the semiconductor, chosen for its ability to induce ohmic behaviour. A diffusion barrier-layer may be used to prevent the layers from mixing during any annealing process. The measurement of
contact resistance is most simply performed using a
four-point probe although for more accurate determination, use of the
transmission line method is typical. ==Technologically important kinds of contacts==