As large-scale fabrication of titanium was unknown anywhere in the world, techniques and equipment had to be developed from scratch by the Soviets at great cost. The
Sevmash shipyard had to invest in new equipment capable of shaping plates up to thick and retrain its workers to weld in an
argon atmosphere and a
cleanroom environment to prevent contamination of the welds. As part of that process two half-scale sections were constructed, one for testing in a
pressure chamber and the other to evaluate shock resistance in
Lake Ladoga. The collapse of the section under hydraulic pressure and the presence of cracks in the welds of both structures revealed that the welders at the
Severodvinsk shipyard failed to follow the strict cool down time requirements. Further consultations with metallurgical experts reached the conclusion that the steel tools used to fabricate the sections were not suitable for use with titanium.
Commissioned on 13 December 1969 and assigned to the
Soviet Red Banner Northern Fleet, the boat spent most of the next two years conducting sea trials.
K-162 made her first operational patrol in the
North Atlantic in September–December 1971. During this patrol, the submarine trailed an American battle group centered around the carrier at high speed as it returned to the United States from the Mediterranean. During a lengthy refit that lasted from October 1972 to January 1975, the shipyard discovered a large number of cracks that required repair. Three years later,
K-162 was renamed
K-222. During this time, the Soviets assessed the possibility of series production of more boats of the class and concluded that the design would have to be modified with longer-range missiles and more torpedoes to improve its combat worthiness. In addition the excessive noise at high speed eliminated the sonar system's ability to acquire targets and needed to be remedied. Coupled with the submarine's high cost, lengthy building time, and the limited resources available, the navy decided not to proceed with any more boats. Thus the design studies for derivatives like the improved Project 661M, the Project 661A armed with
P-120 Malakhit (NATO designation: SS-N-9 Siren) missiles and the Project 661B armed with
R-29 Vysota (NATO codename: SS-N-8 Sawfly)
ballistic missiles were cancelled. Although
K-222 was not regarded as a successful design, the technology developed for the build enabled the Soviet Union to construct the titanium-hulled and
attack submarines. In 1988, the boat was placed in reserve at the naval base in
Belomorsk, not far from Severodvinsk. Having lost the tools to handle the fuel rods, the navy could not find a company or organization willing or able to defuel the submarine. By 2008 cracks started appearing in the hull and the ballast tanks started taking on water. In March 2010 Sevmash began scrapping
K-222 with the reactors and nuclear fuel still on board, and this was completed by 4 June. ==Notes==