Pulp Pulp is a
lignocellulosic mixture of isolated
fibers. Traditional low-
lignin pulp sources like
rags and
paper mulberry can be mechanically broken down;
industrial pulpmaking largely makes use of
pulpwood, which can be pulped chemically or mechanically.
Chemical pulping To make pulp from wood, a
chemical pulping process separates
lignin from
cellulose fibre. A cooking liquor is used to dissolve the lignin, which is then washed from the cellulose; this preserves the length of the cellulose fibres. Paper made from chemical pulps is also known as
wood-free paper (not to be confused with
tree-free paper), because it does not contain lignin, which deteriorates over time. The pulp can also be
bleached to produce white paper, but this consumes 5% of the fibres. Chemical pulping processes are not used to make paper made from cotton, which is already 90% cellulose. of tissue paper
autofluorescing under
ultraviolet illumination. The individual fibres in this sample are around 10
μm in diameter. There are three main chemical pulping processes: the
sulfite process dates back to the 1840s and was the dominant method before the Second World War. The
kraft process, invented in the 1870s and first used in the 1890s, is now the most commonly practised strategy; one of its advantages is that the chemical reaction with lignin produces heat, which can be used to run a generator. Most pulping operations using the kraft process are net contributors to the electricity grid or use the electricity to run an adjacent paper mill. Another advantage is that this process recovers and reuses all inorganic chemical reagents.
Soda pulping is another specialty process used to pulp
straws,
bagasse and
hardwoods with high
silicate content.
Mechanical pulping There are two major mechanical pulps: thermomechanical pulp (TMP) and groundwood pulp (GW). In the TMP process, wood is chipped and then fed into steam-heated refiners, where the chips are squeezed and converted to fibres between two steel discs. In the groundwood process, debarked logs are fed into grinders, where they are pressed against rotating stones to produce fibres. Mechanical pulping does not remove the
lignin, so the yield is very high (>95%); however, lignin causes the paper thus produced to turn yellow and become brittle over time. Mechanical pulps have rather short fibres, thus producing weak paper. Although large amounts of
electrical energy are required to produce mechanical pulp, it costs less than the chemical kind.
Recycling and de-inked pulp A process for removing printing inks from
recycled paper was invented by German jurist
Justus Claproth in 1774. Today this method is called
deinking. • Postconsumer waste – This is fibre from paper that has been used for its intended end use and includes office waste, magazine papers and newsprint. As the vast majority of this material has been printed – either digitally or by more conventional means such as lithography or rotogravure – it will either be recycled as printed paper or go through a de-inking process first. Recycled papers can be made from 100% recycled materials or blended with virgin pulp, although they are (generally) not as strong nor as bright as papers made from the latter.
Producing paper ,
Finland The
pulp is fed to a paper machine, where it is formed into a paper web, and the water is removed by pressing and drying. Pressing the sheet removes the water by force. Once the water is forced from the sheet, a special kind of felt, not to be confused with the traditional one, is used to collect it. When making paper by hand, a blotter sheet is used instead. Drying involves using air or heat to remove water from the paper sheets. In the earliest days of papermaking, this was done by hanging the sheets like laundry; in more modern times, various forms of heated drying mechanisms are used. On the paper machine, the most common is the steam-heated can dryer. These can reach temperatures above and are used in long sequences of more than forty cans where the heat produced by these can easily dry the paper to less than six percent moisture.
Paper grain All paper produced by paper machines, such as the
Fourdrinier machine, is woven paper, i.e., the wire mesh that transports the web leaves a pattern that has the same density along the paper grain and across the grain. Textured finishes,
watermarks, and wire patterns imitating handmade
laid paper can be created using appropriate rollers in the later stages of the machine. Wove paper does not exhibit "laidlines", which are small, regular lines left behind on paper when it was handmade in a
deckle mould made from rows of metal wires or bamboo. Laidlines are very close together. They run perpendicular to the "chainlines", which are further apart. Handmade paper similarly exhibits
"deckle edges", or rough and feathery borders.
Sizing and finishing Papers may have their surfaces polished by
calendering or
burnishing. Paper can be further processed into
coated paper by
sizing it with a thin layer of material, such as
calcium carbonate or
kaolin, applied to one or both sides. This treatment alters the paper's final feel, improving its characteristics for specific purposes, such as preventing ink from running on
printer paper. The paper is then fed onto reels if it is to be used on web printing presses, or
cut into sheets for other printing processes or other purposes. Sheets are usually cut "long-grain", i.e., with the grain parallel to the sheet's longer dimension.
Continuous form paper (or continuous stationery) is cut to width with holes punched at the edges, and folded into stacks. ==Applications==