PFA is produced as a
copolymer of
tetrafluoroethylene and a
perfluoroether, usually
perfluoro(methyl vinyl ether). Preparation of the perfluoroether precursors is more complex than partially fluorinated vinyl ethers, which can be made from the reaction of
tetrafluoroethylene with
alkoxides: : However, the instability of α-
fluoroalcohols makes preparation of most perfluoroalkoxides impractical. Instead, production of vinyl perfluoroethers can be achieved by
pyrolysis of a perfluoro(2-alkoxy carboxylate) salt. This reaction, called dehalocarbonylation, proceeds by the
elimination of from the carboxylate, forming a
carbanion intermediate that then undergoes elimination of
fluoride to form the alkene. The vinyl ether can also be prepared directly from an
acyl fluoride by using
sodium carbonate: : Common trademarks include Teflon-PFA, Hostaflon-PFA and Chemfluor.
Chemours claims to be the only U.S. producer of PFA at its Fayetteville Works plant in northern
Bladen County. ==Environmental and health risks==