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Viscoplasticity

Viscoplasticity is a theory in continuum mechanics that describes the rate-dependent inelastic behavior of solids. Rate-dependence in this context means that the deformation of the material depends on the rate at which loads are applied. The inelastic behavior that is the subject of viscoplasticity is plastic deformation which means that the material undergoes unrecoverable deformations when a load level is reached. Rate-dependent plasticity is important for transient plasticity calculations. The main difference between rate-independent plastic and viscoplastic material models is that the latter exhibit not only permanent deformations after the application of loads but continue to undergo a creep flow as a function of time under the influence of the applied load.

History
Research on plasticity theories started in 1864 with the work of Henri Tresca, Saint Venant (1870) and Levy (1871) on the maximum shear criterion. An improved plasticity model was presented in 1913 by Von Mises which is now referred to as the von Mises yield criterion. In viscoplasticity, the development of a mathematical model heads back to 1910 with the representation of primary creep by Andrade's law. In 1929, Norton developed a one-dimensional dashpot model which linked the rate of secondary creep to the stress. In 1934, Odqvist generalized Norton's law to the multi-axial case. Concepts such as the normality of plastic flow to the yield surface and flow rules for plasticity were introduced by Prandtl (1924) and Reuss (1930). In 1932, Hohenemser and Prager proposed the first model for slow viscoplastic flow. This model provided a relation between the deviatoric stress and the strain rate for an incompressible Bingham solid However, the application of these theories did not begin before 1950, where limit theorems were discovered. In 1960, the first IUTAM Symposium "Creep in Structures" organized by Hoff provided a major development in viscoplasticity with the works of Hoff, Rabotnov, Perzyna, Hult, and Lemaitre for the isotropic hardening laws, and those of Kratochvil, Malinini and Khadjinsky, Ponter and Leckie, and Chaboche for the kinematic hardening laws. Perzyna, in 1963, introduced a viscosity coefficient that is temperature and time dependent. The formulated models were supported by the thermodynamics of irreversible processes and the phenomenological standpoint. The ideas presented in these works have been the basis for most subsequent research into rate-dependent plasticity. == Phenomenology ==
Phenomenology
For a qualitative analysis, several characteristic tests are performed to describe the phenomenology of viscoplastic materials. Some examples of these tests are For a viscoplastic material the hardening curves are not significantly different from those of rate-independent plastic material. Nevertheless, three essential differences can be observed. • At the same strain, the higher the rate of strain the higher the stress • A change in the rate of strain during the test results in an immediate change in the stress–strain curve. • The concept of a plastic yield limit is no longer strictly applicable. The hypothesis of partitioning the strains by decoupling the elastic and plastic parts is still applicable where the strains are small, is defined as the stress response due to a constant strain for a period of time. In viscoplastic materials, relaxation tests demonstrate the stress relaxation in uniaxial loading at a constant strain. In fact, these tests characterize the viscosity and can be used to determine the relation which exists between the stress and the rate of viscoplastic strain. The decomposition of strain rate is \cfrac{\mathrm{d}\boldsymbol{\varepsilon}}{\mathrm{d}t} = \cfrac{\mathrm{d}\boldsymbol{\varepsilon}_{\mathrm{e}}}{\mathrm{d}t} + \cfrac{\mathrm{d}\boldsymbol{\varepsilon}_{\mathrm{vp}}}{\mathrm{d}t} ~. The elastic part of the strain rate is given by \cfrac{\mathrm{d}\boldsymbol{\varepsilon}_{\mathrm{e}}}{\mathrm{d}t} = \mathsf{E}^{-1}~\cfrac{\mathrm{d}\boldsymbol{\sigma}}{\mathrm{d}t} For the flat region of the strain–time curve, the total strain rate is zero. Hence we have, \cfrac{\mathrm{d}\boldsymbol{\varepsilon}_{\mathrm{vp}}}{\mathrm{d}t} = -\mathsf{E}^{-1}~\cfrac{\mathrm{d}\boldsymbol{\sigma}}{\mathrm{d}t} Therefore, the relaxation curve can be used to determine rate of viscoplastic strain and hence the viscosity of the dashpot in a one-dimensional viscoplastic material model. The residual value that is reached when the stress has plateaued at the end of a relaxation test corresponds to the upper limit of elasticity. For some materials such as rock salt such an upper limit of elasticity occurs at a very small value of stress and relaxation tests can be continued for more than a year without any observable plateau in the stress. It is important to note that relaxation tests are extremely difficult to perform because maintaining the condition \cfrac{\mathrm{d}\boldsymbol{\varepsilon}}{\mathrm{d}t} = 0 in a test requires considerable delicacy. == Rheological models of viscoplasticity ==
Rheological models of viscoplasticity
One-dimensional constitutive models for viscoplasticity based on spring-dashpot-slider elements include \boldsymbol{s} = 2 K~\left(\sqrt{3}\dot{\varepsilon}_{\mathrm{eq}}\right)^{m-1}~\dot{\boldsymbol{\varepsilon}}_{\mathrm{vp}} where \boldsymbol{s} is the deviatoric stress tensor, \dot{\varepsilon}_{\mathrm{eq}} is the von Mises equivalent strain rate, and K, m are material parameters. The equivalent strain rate is defined as \dot{\bar{\epsilon}} = \sqrt{\frac{2}{3} \dot{\bar{\bar{\epsilon}}}:\dot{\bar{\bar{\epsilon}}} } These models can be applied in metals and alloys at temperatures higher than two thirds In the second situation, all three elements are arranged in parallel. Such a model is called a Bingham–Kelvin model by analogy with the Kelvin model. For elastic-perfectly viscoplastic materials, the elastic strain is no longer considered negligible but the rate of plastic strain is only a function of the initial yield stress and there is no influence of hardening. The sliding element represents a constant yielding stress when the elastic limit is exceeded irrespective of the strain. The model can be expressed as \begin{align} & \boldsymbol{\sigma} = \mathsf{E}~\boldsymbol{\varepsilon} & & \mathrm{for}~\|\boldsymbol{\sigma}\| where \eta is the viscosity of the dashpot element. If the dashpot element has a response that is of the Norton form \cfrac{\boldsymbol{\sigma}}{\eta} = \cfrac{\boldsymbol{\sigma}}{\lambda}\left[\cfrac{\|\boldsymbol{\sigma}\|}{\lambda}\right]^{N-1} we get the Bingham–Norton model \dot{\boldsymbol{\varepsilon}} = \mathsf{E}^{-1}~\dot{\boldsymbol{\sigma}} + \cfrac{\boldsymbol{\sigma}}{\lambda}\left[\cfrac{\|\boldsymbol{\sigma}\|}{\lambda}\right]^{N-1}\left[1 - \cfrac{\sigma_y}{\|\boldsymbol{\sigma}\|}\right] \quad \mathrm{for}~\|\boldsymbol{\sigma}\| \ge \sigma_y Other expressions for the strain rate can also be observed in the literature with the general form \dot{\boldsymbol{\varepsilon}} = \mathsf{E}^{-1}~\dot{\boldsymbol{\sigma}} + f(\boldsymbol{\sigma}, \sigma_y)~\boldsymbol{\sigma} \quad \mathrm{for}~\|\boldsymbol{\sigma}\| \ge \sigma_y The responses for strain hardening, creep, and relaxation tests of such material are shown in Figure 8. Elastoviscoplastic hardening solid An elastic-viscoplastic material with strain hardening is described by equations similar to those for an elastic-viscoplastic material with perfect plasticity. However, in this case the stress depends both on the plastic strain rate and on the plastic strain itself. For an elastoviscoplastic material the stress, after exceeding the yield stress, continues to increase beyond the initial yielding point. This implies that the yield stress in the sliding element increases with strain and the model may be expressed in generic terms as \begin{align} & \boldsymbol{\varepsilon} =\boldsymbol{\varepsilon}_{\mathrm{e}} = \mathsf{E}^{-1}~\boldsymbol{\sigma} = ~\boldsymbol{\varepsilon} & & \mathrm{for}~\|\boldsymbol{\sigma}\| This model is adopted when metals and alloys are at medium and higher temperatures and wood under high loads. The responses for strain hardening, creep, and relaxation tests of such a material are shown in Figure 9. == Strain-rate dependent plasticity models ==
Strain-rate dependent plasticity models
Classical phenomenological viscoplasticity models for small strains are usually categorized into two types: • the Perzyna formulation • the Duvaut–Lions formulation Perzyna formulation In the Perzyna formulation the plastic strain rate is assumed to be given by a constitutive relation of the form \dot{\varepsilon}_{\mathrm{vp}} = \cfrac{\left\langle f(\boldsymbol{\sigma}, \boldsymbol{q})\right\rangle}{\tau} \cfrac{\partial f}{\partial \boldsymbol{\sigma}} = \begin{cases} \cfrac{f(\boldsymbol{\sigma}, \boldsymbol{q})}{\tau} \cfrac{\partial f}{\partial \boldsymbol{\sigma}}& \text{if}~f(\boldsymbol{\sigma}, \boldsymbol{q}) > 0 \\ 0 & \text{otherwise} \\ \end{cases} where f(.,.) is a yield function, \boldsymbol{\sigma} is the Cauchy stress, \boldsymbol{q} is a set of internal variables (such as the plastic strain \boldsymbol{\varepsilon}_{\mathrm{vp}}), \tau is a relaxation time. The notation \langle \dots \rangle denotes the Macaulay brackets. The flow rule used in various versions of the Chaboche model is a special case of Perzyna's flow rule and has the form \dot{\varepsilon}_{\mathrm{vp}} = \left\langle \frac{f}{f_0} \right\rangle^n \sgn (\boldsymbol{\sigma} - \boldsymbol{\chi}) where f_0 is the quasistatic value of f and \boldsymbol{\chi} is a backstress. Several models for the backstress also go by the name Chaboche model. Duvaut–Lions formulation The Duvaut–Lions formulation is equivalent to the Perzyna formulation and may be expressed as \dot{\varepsilon}_{\mathrm{vp}} = \begin{cases} \mathsf{C}^{-1}:\cfrac{\boldsymbol{\sigma} - \mathcal{P}\boldsymbol{\sigma}}{\tau} & \text{if}~f(\boldsymbol{\sigma}, \boldsymbol{q}) > 0 \\ 0 & \text{otherwise} \end{cases} where \mathsf{C} is the elastic stiffness tensor, \mathcal{P}\boldsymbol{\sigma} is the closest point projection of the stress state on to the boundary of the region that bounds all possible elastic stress states. The quantity \mathcal{P}\boldsymbol{\sigma} is typically found from the rate-independent solution to a plasticity problem. Flow stress models The quantity f(\boldsymbol{\sigma}, \boldsymbol{q}) represents the evolution of the yield surface. The yield function f is often expressed as an equation consisting of some invariant of stress and a model for the yield stress (or plastic flow stress). An example is von Mises or J_2 plasticity. In those situations the plastic strain rate is calculated in the same manner as in rate-independent plasticity. In other situations, the yield stress model provides a direct means of computing the plastic strain rate. Numerous empirical and semi-empirical flow stress models are used the computational plasticity. The following temperature and strain-rate dependent models provide a sampling of the models in current use: • the Johnson–Cook model • the Steinberg–Cochran–Guinan–Lund model. • the Zerilli–Armstrong model. • the Mechanical threshold stress model. • the Preston–Tonks–Wallace model. The Johnson–Cook (JC) model is purely empirical and is the most widely used of the five. However, this model exhibits an unrealistically small strain-rate dependence at high temperatures. The Steinberg–Cochran–Guinan–Lund (SCGL) model is semi-empirical. The model is purely empirical and strain-rate independent at high strain-rates. A dislocation-based extension based on is used at low strain-rates. The SCGL model is used extensively by the shock physics community. The Zerilli–Armstrong (ZA) model is a simple physically based model that has been used extensively. A more complex model that is based on ideas from dislocation dynamics is the Mechanical Threshold Stress (MTS) model. This model has been used to model the plastic deformation of copper, tantalum, alloys of steel, and aluminum alloys. However, the MTS model is limited to strain-rates less than around 107/s. The Preston–Tonks–Wallace (PTW) model is also physically based and has a form similar to the MTS model. However, the PTW model has components that can model plastic deformation in the overdriven shock regime (strain-rates greater that 107/s). Hence this model is valid for the largest range of strain-rates among the five flow stress models. Johnson–Cook flow stress model The Johnson–Cook (JC) model T_0 is a reference temperature, and T_m is a reference melt temperature. For conditions where T^* , we assume that m = 1. Steinberg–Cochran–Guinan–Lund flow stress model The Steinberg–Cochran–Guinan–Lund (SCGL) model is a semi-empirical model that was developed by Steinberg et al. is based on simplified dislocation mechanics. The general form of the equation for the flow stress is \text{(3)} \qquad \sigma_y(\varepsilon_{\text{p}},\dot{\varepsilon}_\text{p},T) = \sigma_a + B\exp(-\beta T) + B_0\sqrt{\varepsilon_{\text{p}}}\exp(-\alpha T) ~. In this model, \sigma_a is the athermal component of the flow stress given by \sigma_a := \sigma_g + \frac{k_h}{\sqrt{\ell}} + K\varepsilon_{\text{p}}^n, where \sigma_g is the contribution due to solutes and initial dislocation density, k_h is the microstructural stress intensity, \ell is the average grain diameter, K is zero for fcc materials, B, B_0 are material constants. In the thermally activated terms, the functional forms of the exponents \alpha and \beta are \alpha = \alpha_0 - \alpha_1 \ln(\dot{\varepsilon}_{\!\text{p}}); \quad \beta = \beta_0 - \beta_1 \ln(\dot{\varepsilon}_{\!\text{p}}); where \alpha_0, \alpha_1, \beta_0, \beta_1 are material parameters that depend on the type of material (fcc, bcc, hcp, alloys). The Zerilli–Armstrong model has been modified by for better performance at high temperatures. Mechanical threshold stress flow stress model The Mechanical Threshold Stress (MTS) model) has the form \text{(4)} \qquad \sigma_y(\varepsilon_{\text{p}},\dot{\varepsilon},T) = \sigma_a + (S_i \sigma_i + S_e \sigma_e)\frac{\mu(p,T)}{\mu_0} where \sigma_a is the athermal component of mechanical threshold stress, \sigma_i is the component of the flow stress due to intrinsic barriers to thermally activated dislocation motion and dislocation-dislocation interactions, \sigma_e is the component of the flow stress due to microstructural evolution with increasing deformation (strain hardening), (S_i, S_e) are temperature and strain-rate dependent scaling factors, and \mu_0 is the shear modulus at 0 K and ambient pressure. The scaling factors take the Arrhenius form \begin{align} S_i & = \left[1 - \left(\frac{k_\text{B} T}{g_{0i}b^3\mu(p,T)} \ln\frac{\dot{\varepsilon}_{\!0}}{\dot{\varepsilon}}\right)^{1/q_i} \right]^{1/p_i} \\ S_e & = \left[1 - \left(\frac{k_\text{B} T}{g_{0e}b^3\mu(p,T)} \ln\frac{\dot{\varepsilon}_{\!0}}{\dot{\varepsilon}}\right)^{1/q_e} \right]^{1/p_e} \end{align} where k_b is the Boltzmann constant, b is the magnitude of the Burgers' vector, (g_{0i}, g_{0e}) are normalized activation energies, (\dot{\varepsilon}, \dot{\varepsilon}_0) are the strain-rate and reference strain-rate, and (q_i, p_i, q_e, p_e) are constants. The strain hardening component of the mechanical threshold stress (\sigma_e) is given by an empirical modified Voce law \text{(5)} \qquad \frac{d\sigma_e}{d\varepsilon_{\text{p}}} = \theta(\sigma_e) where \begin{align} \theta(\sigma_e) & = \theta_0 [ 1 - F(\sigma_e)] + \theta_{IV} F(\sigma_e) \\ \theta_0 & = a_0 + a_1 \ln \dot{\varepsilon}_{\!\text{p}} + a_2 \sqrt{\dot{\varepsilon}_{\!\text{p}}} - a_3 T \\ F(\sigma_e) & = \cfrac{\tanh\left(\alpha \frac{\sigma_e}{\sigma_{es}}\right)} {\tanh(\alpha)}\\ \ln\cfrac{\sigma_{es}}{\sigma_{0es}} & = \frac{k_\text{B} T}{g_{0es} b^3 \mu(p,T)} \ln \cfrac{\dot{\varepsilon}_{\!\text{p}}}{\dot{\varepsilon}_{\!\text{p}}} \end{align} and \theta_0 is the hardening due to dislocation accumulation, \theta_{IV} is the contribution due to stage-IV hardening, (a_0, a_1, a_2, a_3, \alpha) are constants, \sigma_{es} is the stress at zero strain hardening rate, \sigma_{0es} is the saturation threshold stress for deformation at 0 K, g_{0es} is a constant, and \dot{\varepsilon}_\text{p} is the maximum strain-rate. Note that the maximum strain-rate is usually limited to about 10^7/s. Preston–Tonks–Wallace flow stress model The Preston–Tonks–Wallace (PTW) model attempts to provide a model for the flow stress for extreme strain-rates (up to 1011/s) and temperatures up to melt. A linear Voce hardening law is used in the model. The PTW flow stress is given by \text{(6)} \qquad \sigma_y(\varepsilon_{\text{p}},\dot{\varepsilon}_\text{p},T) = \begin{cases} 2\left[\tau_s + \alpha\ln\left[1 - \varphi \exp\left(-\beta-\cfrac{\theta\varepsilon_{\text{p}}}{\alpha\varphi}\right)\right]\right] \mu(p,T) & \text{thermal regime} \\ 2\tau_s\mu(p,T) & \text{shock regime} \end{cases} with \alpha := \frac{s_0 - \tau_y}{d}; \quad \beta := \frac{\tau_s - \tau_y}{\alpha}; \quad \varphi := \exp(\beta) - 1 where \tau_s is a normalized work-hardening saturation stress, s_0 is the value of \tau_s at 0K, \tau_y is a normalized yield stress, \theta is the hardening constant in the Voce hardening law, and d is a dimensionless material parameter that modifies the Voce hardening law. The saturation stress and the yield stress are given by \begin{align} \tau_s & = \max\left\{s_0 - (s_0 - s_{\infty}) \text{erf}\left[\kappa \hat{T}\ln\cfrac{\gamma\dot{\xi}}{\dot{\varepsilon}_\text{p}}\right], \, s_0\left(\cfrac{\dot{\varepsilon}_\text{p}}{\gamma\dot{\xi}}\right)^{s_1}\right\} \\ \tau_y & = \max\left\{y_0 - (y_0 - y_{\infty}) \text{erf}\left[\kappa \hat{T}\ln\cfrac{\gamma\dot{\xi}}{\dot{\varepsilon}_\text{p}}\right], \, \min\left\{ y_1\left(\cfrac{\dot{\varepsilon}_\text{p}}{\gamma\dot{\xi}}\right)^{y_2}, \, s_0\left(\cfrac{\dot{\varepsilon}_\text{p}}{\gamma\dot{\xi}}\right)^{s_1}\right\}\right\} \end{align} where s_{\infty} is the value of \tau_s close to the melt temperature, (y_0, y_{\infty}) are the values of \tau_y at 0 K and close to melt, respectively, (\kappa, \gamma) are material constants, \hat{T} = T/T_m, (s_1, y_1, y_2) are material parameters for the high strain-rate regime, and \dot{\xi} = \frac{1}{2}\left(\cfrac{4\pi\rho}{3M}\right)^{1/3} \left(\cfrac{\mu(p,T)}{\rho}\right)^{1/2} where \rho is the density, and M is the atomic mass. == See also ==
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