Goals The Army began considering acquiring Australian-built light
armoured fighting vehicles (AFVs) to replace its M113s in 1973, but formal work to explore this option did not commence until 1980. Project Waler was authorised by Minister for Defence
James Killen in April 1980. It aimed to replace the M113s with new light AFVs that were optimised for operations in Australia. The first of these vehicles were to enter service in the mid-1990s. The project was named after the
Waler horses that had been used by
Australian Light Horse units in the Middle East during
World War I. Following Killen's authorisation, the Army developed a staff target that formally documented the goals for the project. This was completed in October 1980. While the number of AFVs to be acquired was not specified at this time, in mid-1981 the project coordinator, Lieutenant Colonel Bernie Sullivan, stated that the eventual fleet would be between 500 and 1,000 AFVs. The Army was open to using wheeled or
tracked armoured vehicles. They were to include variants optimised for transporting troops, reconnaissance, command and control, ambulance functions, repairing and recovering armoured vehicles, carrying
radar and moving cargo. The Army also hoped to acquire a large training area in western
New South Wales as part of Project Waler. This area would provide a mechanised
brigade with opportunities to practise conventional warfare in
open country. Sullivan described Project Waler as "the biggest and most ambitious armoured vehicle project ever attempted by the Australian Army". There was not universal support for Project Waler within the Army. Some elements of the service believed that acquiring new battlefield helicopters was a higher priority than replacing the M113s. The government saw Project Waler as a significant opportunity for the Australian manufacturing industry to produce technologically advanced military equipment. Building the vehicles in Australia was also considered to be an important element of the government's "policy of increasing self-reliance in defence". Studies undertaken by the Department of Defence concluded that the
Australian defence industry was capable of designing and producing the vehicles as long as some
technologies were transferred from overseas. The Department of Defence's annual report for the 1981–1982 financial year stated that "as far as practical" the Project Waler vehicles "are to be designed, developed and made in Australia". Accordingly, the project included elements that encouraged Australian industry involvement, including through the government supporting the development of necessary industrial capabilities while the vehicles were still being scoped. Due to its strategic importance, Project Waler was also identified in 1983 as a procurement exercise where the government was willing to pay a premium for manufacturing the vehicles in Australia rather than importing them. In December 1981 Killen argued in favour of continued
trade protections for the
Australian automotive industry. This reflected the Department of Defence's view that the industry was necessary on security grounds and could play a role in Project Waler. It was hoped that Project Waler vehicles could be sold for export. Project Waler was identified in the early 1980s as being one of three major defence procurement exercises where Australia and New Zealand could collaborate. The
New Zealand Army discussed joining the project with the Australian Government as a means of replacing its own fleet of M113s.
Feasibility studies Exploratory studies undertaken by the Department of Defence at the outset of Project Waler broadly identified the characteristics considered desirable for the AFVs. The Government then launched what was intended to be a four-phase process to develop and produce the vehicles. The first phase was to be a
feasibility study. The second phase would involve first developing a detailed
project definition and then selecting an AFV through a competitive process. As part of the third phase the winning company was to finalise the design. The type would then be produced as the fourth phase. At this time the Australian defence procurement process was very complex, with projects being required to pass through fourteen steps between an initial feasibility study and final approval. These steps involved several committees and working parties and required the defence industry to submit very detailed proposals that were costly to prepare. It typically took at least five years for procurements to be approved, by which time the military's requirements had often changed. The first phase of Project Waler began in September 1981. The Department of Defence sought proposals that needed to cover how the vehicles could be built and maintained in Australia and the estimated costs of doing so. The lead contractor for each proposal was required to be an Australian firm, but they could partner with foreign companies. Three proposals were selected in July 1982 for further consideration. These were the proposals submitted by the Australian branch of
EASAMS which was teamed with EASAMS and
Vickers Defence Systems of the United Kingdom,
Evans Deakin Industries which had partnered with the French firms
SOFMA and
GIAT, and
Goninan which was teamed with the American
FMC Corporation. The three companies were funded by the Department of Defence to conduct further studies to "provide the Army with information upon which to base realistic vehicle requirements" and identify the feasible extent of Australian content in the vehicles. The studies also investigated whether the vehicles should be tracked or wheeled, and what engines and armament should be fitted. Each company was required to submit four designs for
infantry fighting vehicles (IFVs), including tracked and wheeled vehicles. The Army did not set specifications for the vehicles at this stage, as it wanted to encourage the companies to propose solutions which met its requirements.
The Bulletin noted that this was a good example of the approach the military was taking at the time to involve the defence industry in procurement processes. After each company submitted four designs the Army selected two of them and asked that they be further developed. In doing so the Army favoured the designs which fully met its requirements, even though they would be the most expensive to produce. The development work involved the companies providing outline designs for other variants, as well as information on the expected costs and how the vehicles could be built in Australia. At this time a tender for formal proposals to design and build the new vehicles was to be issued as the next stage of the project. This phase of the project was expected to cost $25 million. By mid-1984 the date for the project definition phase had been pushed back, and it was now scheduled to take place between 1986 and 1988. It was intended to select two firms to undertake this work, leading to a single lead contractor being selected. This firm was to then conduct further development work between 1989 and 1995. Production of the vehicles was to begin during the 1996–1997 financial year. Project Waler was expected to be expensive, and the estimated costs increased over time. In 1981 it was expected that acquiring 700 vehicles would cost $500 million. The vehicles would be more expensive than comparable designs produced overseas as Australian industry would not be able to achieve
economies of scale due to the relatively small number to be procured. Other work related to Project Waler was conducted separately from the feasibility studies. The
Department of Defence Support assisted the Australian defence industry to establish the capacities needed to produce the advanced
optical instruments that the new armoured vehicles would require. The Department of Defence's Materials Research Laboratories also conducted
metallurgical research on
vehicle armour that was to be applied to the new AFVs. In response to this story, the federal opposition's defence spokesman
Ian Sinclair issued a statement arguing that cancelling Project Waler would be "yet another nail in the defence coffin" as the Army needed new armoured vehicles and building them would create employment in manufacturing industries. The Department of Defence recommended to the government in May 1985 that Project Waler be deferred by five years. This was based on an assessment by the department that the Army's plans to obtain a large number of armoured vehicles were ill-founded.
The Sydney Morning Herald reported that Minister for Defence
Kim Beazley shared this view, as he believed that the Army needed to become more mobile by using vehicles that were easier to transport between locations. The newspaper also stated that a five-year deferral was likely to lead to the project being cancelled. Beazley stated at this time that while the designs under consideration for Project Waler were superior to the M113, they would be very costly to procure. He also noted that the cost of the project had doubled in
real terms since it began. Following Project Waler's cancellation the partnerships between Australian and foreign firms which had been established to prepare proposals were dissolved.
The Canberra Times reported that it had proven difficult to tailor the Project Waler designs to Australian conditions, and that the government regarded them as unsuited to Australia's needs. During a parliamentary
question time session in May 1986, Beazley stated that the requirements which had been set for the Project Waler vehicles were unsuitable given Australia's needs. He gave as examples the expected weight of the vehicles' armour preventing them from being carried by the RAAF's
C-130 Hercules transport aircraft and the project documents requiring that they have the capacity "to keep going for a period of one hour after a nuclear attack on the battlefield with a loss of half its crew". == Aftermath ==