There are a number of ways to create a raised-relief map. Each method has advantages and disadvantages in regards to accuracy, price, and relative ease of creation.
Layer Stacking Starting with a
topographic map, one can cut out successive layers from some sheet material, with edges following the
contour lines on the map. These may be assembled in a stack to obtain a rough approximation of the terrain. This method is commonly used as the base for architectural models, and is usually done without
vertical exaggeration. For models of landforms, the stack can then be smoothed by filling with some material. This model may be used directly, or for greater durability a mold may be made from it. This mold may then be used to produce a plaster model.
Vacuum Formed Plastic Maps A combination of
computer numerical control (CNC) machining a master model, and
vacuum forming copies from this, can be been used to rapidly mass-produce raised-relief maps. The Vacuum Forming technique, invented in 1947 by the Army Map Service in Washington, D.C., uses vacuum-formed plastic sheets and heat to increase the production rate of these maps. To make the Vacuum-Formed plastic maps, first a master model made of resin or other materials is created with a computer guided milling machine using a digital terrain model. Then a reproduction mold is cast using the master mold and a heat and pressure resistant material. Fine holes are put into the reproduction mold so that the air can later be removed by a vacuum. Next, a plastic sheet is applied to the mold so that they are airtight, and a heater is placed above the plastic for about 10 seconds. The vacuum is then applied to remove the remaining air. After letting the plastic cool, it can be removed and the terrain is complete. After this step, a color map can be overlaid/printed onto the bases that were created to make it realistic. Vacuum-formed plastic maps have many advantages and disadvantages. They can be quickly produced, which can be beneficial in time of war or disaster. However, the accuracy of certain points throughout the model can vary. The points that touch the mold first are the most accurate, while the points that touch the mold last can become bulged and slightly distorted. Also, the effectiveness of this particular construction method varies by the terrain being represented. They are not good at representing sharp-edged land forms like high mountain ranges or urban areas.
DEM/TIN Formed Papercraft Maps Creating a papercraft raised relief map via a
Digital Elevation Model (DEM) is a low cost alternative to many other methods. The method involves converting the DEM to a
triangulated irregular network (TIN), unfolding the TIN, printing the unfolded TIN on paper, and assembling the printout into a physical 3D model. This method allows raised relief maps to be constructed without the need for specialized equipment or extensive training. The degree of realism and accuracy of the resulting maps is similar to that of layer stacking models. However, the quality of the final map heavily depends on the characteristics of the TIN used. ==Non-terrain applications==