Fuel tanks The R44 was found to be prone to post-accident fires due to damage to the aluminum fuel tanks, allowing fuel to leak out. In 2009, the company began installing bladder-type fuel tanks in all new R44 helicopters. It also issued Service Bulletin SB-78 on 20 December 2010, requiring R44 helicopters with all-aluminum fuel tanks to be retrofitted with bladder-type tanks to "improve the R44's fuel system's resistance to a post-accident fuel leak." The company recommended that the change should be done as soon as practical, but no later than 31 December 2014. The compliance date was later moved to 30 April 2013. An accident investigation by the Australian Transport Safety Bureau (ATSB) in March 2013 found, after analyzing historical data, that a significantly higher proportion of R44 aircraft (12%) caught fire after crashing, compared to accidents involving other types of piston-engine helicopters (7%). Preliminary analysis by the ATSB of the NTSB's accident database found a similar statistic, with 15% of accidents in the US involving R44 helicopters having post-crash fires.
Rotor failures On 19 February 2015, the
New Zealand Civil Aviation Authority issued an
Airworthiness Directive grounding 80 of the country's R44 helicopters after two people were killed in an accident traced to a particular type of main rotor blade, the P/N C016-7 or Dash 7, which a preliminary investigation determined had failed in flight. It was the second failure or partial failure in two months. This was the largest-scale grounding of any aircraft in New Zealand's history. The CAA determined through laboratory tests that the rotor blade had failed due to overload during the crash and was not the cause of the accident and the fleet was ungrounded on 24 February 2015. The CAA left the Airworthiness Directive requiring repetitive inspections in place, however. Director of Civil Aviation Graeme Harris stated, "We don't want to see any complacency amongst operators as there is still a concern with these blades and we are waiting on test results from the USA before we review the Airworthiness notice." Following the grounding in New Zealand, Australia's
Civil Aviation Safety Authority (CASA) also grounded R44 helicopters with the same rotor blades.
Former president of Chile On 6 February 2024 an R44 crashed into
Ranco Lake near
Lago Ranco,
Los Ríos Region in
Chile. Three of the four occupants survived, the fatality being ex-President of Chile
Sebastián Piñera who was also the pilot of the helicopter.
Isle of Wight crash On 25 August 2025 an R44 helicopter crashed during a flying lesson in a field near Ventnor on the
Isle of Wight,
England. The aircraft departed from
Sandown Airport at approximately 9:00 AM, with four individuals on board (the pilot and three passengers). Three people were killed in the crash, while one survivor was seriously injured and airlifted to the Major Trauma Centre at
University Hospital Southampton.
Doncaster crash On 30 October 2025 an R44 helicopter crashed into a field in the village of Bentley in
Doncaster,
South Yorkshire. The cause of the crash and number of injuries are as of yet unknown.
Cierpisz crash On 29 November 2025 an R44 II (F-HEAT) helicopter crashed into a forest near village of Cierpisz in
Poland. Two people were killed. ==Specifications (R44 Raven II)==