, Indonesia • After the harvest, the leaves are first
withered by blowing air on them. • Then black teas are processed in either of two ways,
CTC (
crush, tear, curl) or
orthodox. The CTC method produces leaves of fannings or dust grades that are commonly used in
tea bags but also produces higher (broken leaf) grades such as BOP CTC and GFBOP CTC (see gradings below for more details). This method is efficient and effective for producing a better quality product from medium and lower quality leaves of consistently dark color. Orthodox processing is done either by machines or by hand. Hand processing is used for high quality teas. While the methods employed in orthodox processing differ by tea type, this style of processing results in the high quality loose tea sought by many connoisseurs. The tea leaves are allowed to completely oxidize. • ; Orthodox: The withered tea leaves are heavily rolled either by hand or mechanically through the use of a cylindrical rolling table or a rotovane. The rolling table consists of a ridged table-top moving in an eccentric manner to a large hopper of tea leaves, in which the leaves are pressed down onto the table-top. The process produces a mixture of whole and broken leaves and particles which are then sorted, oxidized and dried. The rotorvane (rotovane), created by Ian McTear in 1957 can be used to replicate the orthodox process. The broken leaves and particles from the orthodox method can feed into the CTC method for further processing into fanning or dust grade teas. • ; "Cut (or crush), tear, curl" (CTC): A production method developed by William McKercher in 1930. It is considered by some as a significantly improved method of producing black tea through the mincing of withered tea leaves. The use of a rotovane to precut the withered tea is a common preprocessing method prior to feeding into the CTC. This can be done on the floor in batches or on a conveyor bed with air flow for proper oxidation and temperature control. Since oxidation begins at the rolling stage itself, the time between these stages is also a crucial factor in the quality of the tea; however, fast processing of the tea leaves through continuous methods can effectively make this a separate step. The oxidation has an important effect on the taste of the end product, but the amount of oxidation is not an indication of quality. Tea producers match oxidation levels to the teas they produce to give the desired end characteristics. • Then the leaves are
dried to arrest the oxidation process. • Finally, the leaves are
sorted into grades according to their sizes (whole leaf, brokens, fannings and dust), usually with the use of sieves. The tea could be further
sub-graded according to other criteria. The tea is then ready for packaging. ==Tea grading==