19th century (Early 1910s) truck with a school bus body In the second half of the 19th century, many rural areas of the United States and Canada were served by
one-room schools. For those students who lived beyond practical walking distance from school, transportation was facilitated in the form of the
kid hack; at the time, "
hack" was a term referring to certain types of horse-drawn carriages. Essentially re-purposed farm wagons, kid hacks were open to the elements, with little to no weather protection. In 1892, Indiana-based Wayne Works (later
Wayne Corporation) produced its first "school car" A purpose-built design, the school car was constructed with perimeter-mounted wooden bench seats and a roof (the sides remained open). While fitted with a roof, the primary weather protection of the Luce bus design included roll-up canvas side curtains. Introduced in 1932, the
Crown Supercoach seated up to 76 passengers, the highest-capacity school bus of the time.
Developing production standards The custom-built nature of school buses created an inherent obstacle to their profitable mass production on a large scale. Although school bus design had moved away from the wagon-style kid hacks of the generation before, there was not yet a recognized set of industry-wide standards for school buses. In 1939, rural education expert
Dr. Frank W. Cyr organized a week-long conference at
Teachers College, Columbia University that introduced new standards for the design of school buses. Funded by a $5,000 grant, Dr. Cyr invited transportation officials, representatives from body and chassis manufacturers, and paint companies. To reduce the complexity of school bus production and increase safety, a set of 44 standards were agreed upon and adopted by the attendees (such as interior and exterior dimensions and the forward-facing seating configuration). To allow for large-scale production of school buses among body manufacturers, adoption of these standards allowed for greater consistency among body manufacturers. While many of the standards of the 1939 conference have been modified or updated, one part of its legacy remains a key part of every school bus in North America today: the adoption of a standard paint color for all school buses. While technically named "National School Bus Glossy Yellow",
school bus yellow was adopted for use since it was considered
easiest to see in dawn and dusk, and it contrasted well with black lettering.
1940s During
World War II, school bus manufacturers converted to military production, manufacturing buses and license-built trucks for the military. In its own research,
Wayne Corporation discovered that the body joints were the weak points themselves. In 1973, to reduce the risk of body panel separation, Wayne introduced the
Wayne Lifeguard, a school bus body with single-piece body side and roof stampings. While single-piece stampings seen in the Lifeguard had their own manufacturing challenges, school buses of today use relatively few side panels to minimize body joints.
1970s During the 1970s, school buses would undergo a number of design upgrades related to safety. While many changes were related to protecting passengers, others were intended to minimize the chances of
traffic collisions. To decrease confusion over traffic priority (increasing safety around school bus stops), federal and state regulations were amended, requiring for many states/provinces to add amber warning lamps inboard of the red warning lamps. Similar to a yellow traffic light, the amber lights are activated before stopping (at distance), indicating to drivers that a school bus is about to stop and unload/load students. Adopted by a number of states during the mid-1970s, amber warning lights became nearly universal equipment on new school buses by the end of the 1980s. To supplement the additional warning lights and to help prevent drivers from passing a stopped school bus, a stop arm was added to nearly all school buses; connected to the wiring of the warning lights, the deployable stop arm extended during a bus stop with its own set of red flashing lights. In the 1970s, school busing expanded further, under controversial reasons; a number of larger cities began to
bus students in an effort to racially integrate schools. Out of necessity, the additional usage created further demand for bus production.
Industry safety regulations From 1939 to 1973, school bus production was largely self-regulated. In 1973, the first federal regulations governing school buses went into effect, as FMVSS 217 was required for school buses; the regulation governed specifications of rear emergency exit doors/windows. As manufacturers sought to develop safer school buses, small school buses underwent a transition away from automotive-based vehicles. The introduction of
cutaway van chassis allowed bus manufacturers to mate a van cab with a purpose-built bus body, using the same construction as a full-size school bus. Within the same length as a passenger van, buses such as the
Wayne Busette and
Blue Bird Micro Bird offered additional seating capacity, wheelchair lifts, and the same body construction as larger school buses.
1980s–1990s For school bus manufacturers, the 1980s marked a period of struggle, following a combination of factors. As the decade began, the end of the baby-boom generation had finished high school; with a decrease in student population growth, school bus manufacturing was left with a degree of overcapacity. Coupled with the recession economy of the early 1980s, the decline in demand for school bus production left several manufacturers in financial ruin. To better secure their future, during the 1990s, school bus manufacturers underwent a period of transition, with several ownership changes leading to joint ventures and alignments between body manufacturers and chassis suppliers. In 1986, with the signing of the Commercial Motor Vehicle Safety Act, school bus drivers across the United States became required to acquire a
commercial driver's license (CDL). While CDLs were issued by individual states, the federal CDL requirement ensured that drivers of all large vehicles (such as school buses) had a consistent training level. At the end of 1989, Carpenter would file for bankruptcy, emerging from it in 1990 as the Carpenter Manufacturing Company. In 1991, Crown Coach would close its doors forever; Gillig produced its last school bus in 1993. Following several ownership changes, Wayne Corporation was liquidated in 1992; successor
Wayne Wheeled Vehicles was closed in 1995. In 2001, Carpenter closed its doors. During the 1990s, as body manufacturers secured their future, family-owned businesses were replaced by subsidiaries as manufacturers underwent mergers, joint ventures, and acquisitions with major chassis suppliers. In 1991, Navistar began its acquisition of AmTran (fully acquiring it in 1995), phasing out the Ward brand name after the 1992 model year. In 1992, Blue Bird would change hands for the first of several times. In 1998, Carpenter was acquired by Spartan Motors and Thomas Built Buses was sold to Freightliner; the latter was the final major school bus manufacturer operating under family control. Alongside the 1981 introduction of Mid Bus,
Corbeil commenced production in Canada and the United States in 1985. Following the second (and final) closure of Superior in 1986, New Bus Company acquired the rights to its body design, producing buses from 1988 to 1989. In 1991, TAM-USA was a joint venture to produce the
TAM 252 A 121. Assembled in
Yugoslavia (in
Slovenia) with final assembly in California, the TAM vehicle was to be the first American-market school bus imported from Europe. The bus model was discontinued in the same year after its introduction, and TAM-USA was closed down in 1994. In comparison to body manufacturers, chassis suppliers saw a smaller degree of transition. As International Harvester became
Navistar International in 1986, the company released updated bus chassis for 1989; in 1996, it produced its first rear-engine bus chassis since 1973. In late 1996, Freightliner produced its first bus chassis, expanding to four manufacturers for the first time since the exit of Dodge in 1977. Ford and General Motors gradually exited out of cowled-chassis production with Ford producing its last chassis after 1998; and General Motors exited the segment after 2003. Both Ford and GM continue production today, concentrating on cutaway-van chassis.
2000–present .) The beginning of the twenty-first century introduced extensive changes to the production of school buses. Though vehicle assembly saw few direct changes, manufacturer consolidation and industry contraction effectively ended the practice of customers selecting body and chassis manufacturers independently. While the aspect of customer choice was largely ended (as a result of corporate ownership and supply agreements), decreased complexity paved the way for new product innovations previously thought impossible. In 2000, International introduced the
IC, a fully integrated school bus with a
3800 chassis and an AmTran body; the new bus introduced a redesigned drivers compartment and enlarged windshield. During the 2010s, while diesel engines have remained the primary source of power, manufacturers expanded the availability of alternative-fuel vehicles, including CNG, propane, gasoline, and electric-power buses. At the beginning of the 2000s, manufacturers introduced a new generation of conventional-style school buses, coinciding with the redesign of several medium-duty truck lines. While Ford and General Motors shifted bus production to cutaway chassis, Freightliner and International released new cowled chassis for the 2005 model year. In 2003, Blue Bird introduced the
Vision conventional for the 2004 model year; in line with its transit-style buses, the Vision utilized a proprietary chassis (rather than a design from a medium-duty truck). In November 2003, Thomas introduced the
Saf-T-Liner C2 (derived from the
Freightliner M2), with the body designed alongside its chassis (allowing the use of the production Freightliner dashboard). That same month, IC introduced a redesigned CE Series to fit the
International 3300 chassis; to improve visibility, the windshield was redesigned (eliminating the center post). A trait of the CE?, the Vision and the C2 (over their predecessors) is improved loading-zone visibility; both (or all) vehicles adopted highly sloped hoods and extra glass around the entry door. Between 2004 and 2008, Advanced Energy, an NC based non-profit created by the NC Utilities Commission begun an effort to move to plug-in
hybrid school buses. A business and technical feasibility proved the benefits, and in 2006, 20 districts awarded a contract facilitated by Advanced Energy to IC Bus to produce the buses. Although the buses produced significant benefits, the buses were slowly discontinued when the hybrid system manufacture Enova faded into financial challenges. In 2011,
Lion Bus (renamed Lion Electric Company) of
Saint-Jérôme, Quebec was founded, marking the first entry into the segment in over 20 years by a full-size bus manufacturer. Using a chassis supplied by
Spartan Motors, Lion produces conventional-style school buses, its design features several firsts for school bus production. Along with a 102-inch body width, to resist corrosion, Lion uses composite body panels in place of steel. In 2015, Lion introduced the eLion, the first mass-produced school bus with a fully electric powertrain. Small school buses have undergone few fundamental changes to their designs during the 2000s, though the Type B configuration has largely been retired from production. Following the 1998 sale of the General Motors P-chassis to Navistar subsidiary
Workhorse, the design began to be phased out in favor of higher-capacity Type A buses. In 2006, IC introduced the BE200 as its first small school bus; a fully cowled Type B, the BE200 shared much of its body with the CE (on a lower-profile chassis). In 2010, IC introduced the AE-series, a cutaway-cab school bus (derived from the
International TerraStar). In 2015, the
Ford Transit cutaway chassis was introduced (alongside the long-running E350/450); initially sold with a Micro Bird body, the Transit has been offered through several manufacturers. In 2018, the first bus derived from the
Ram ProMaster cutaway chassis was introduced; Collins Bus introduced the Collins Low Floor, the first low-floor school bus (of any configuration). )
Manufacturing segment stability Following the 2001 closure of Carpenter, the manufacturing segment has seen a much lower degree of contraction (with the exception of the 2005 failure of startup manufacturer Liberty Bus). Following the bankruptcy of Corbeil, the company was acquired at the end of 2007 by Collins, reorganizing it as a subsidiary (alongside Mid Bus) and shifting production to its Kansas facilities. The same year, U.S. Bus was reorganized as
Trans Tech. In 2008, Starcraft Bus entered the segment, producing school buses on cutaway chassis (a 2011 prototype using a Hino chassis was never produced). In 2009, Blue Bird and Girardin entered into a joint venture, named Micro Bird; Girardin develops and produces the Blue Bird small-bus product line in Canada. The 2011 founding of Lion Bus marked the return of bus production to Canada (with the first Canadian-brand full-size buses sold in the United States). During the 2010s, Collins retired the Mid Bus and Corbeil brands (in 2013 and 2016, respectively).
Safety innovations During the 2000s, school bus safety adopted a number of evolutionary advances. To further improve visibility for other drivers, manufacturers began to replace incandescent lights with
LEDs for running lights, turn signals, brake lights, and warning lamps.
School bus crossing arms, first introduced in the late 1990s, came into wider use. Electronics took on a new role in school bus operation. To increase child safety and security, alarm systems were developed to prevent children from being left on unattended school buses overnight. To track drivers who illegally pass school buses loading and unloading students, in the 2010s, some school buses began to adopt exterior cameras synchronized with the deployment of the exterior stop arms. Onboard
GPS tracking devices have taken on a dual role of
fleet management and location tracking, allowing for internal management of costs and also to alert waiting parents and students of the real-time location of their bus. Seatbelts in school buses underwent a redesign, with lap-type seatbelts phased out in favor of
3-point seatbelts. == Design overview ==