Construction . Prior to the building of the tunnel, the railway journey between the
Bristol area and South Wales involved a ferry journey between and or a long detour via . Officials within the
Great Western Railway (GWR) soon realised that the rail journey time between the two locations could be significantly shortened by construction of a tunnel directly underneath the
River Severn. On 18 March 1873, construction activity commenced using labourers employed directly by the GWR; this initial work was focused on the sinking of a shaft, possessing a diameter of at
Sudbrook and a smaller drainage heading near the
Pennant Measures. It had been originally assumed that the continuous brickwork lining of the tunnel would withstand the groundwater pressure, thus the drainage sluice valve on the side heading was closed and all but one of the pumps were taken from the site.
Operations At the newly built station, the GWR built a major
marshalling yard, which: distributed east and north, sending coal from the South Wales Valleys towards London and the Midlands; created mainline and localised mixed-traffic freight from goods shipped in from the Midlands, the Southwest and along the Thames Valley, both westwards into Wales and vice versa. enters the Severn Tunnel in 1997 from the Welsh side under
Caldicot. Due to the access gradients, throughout the steam era, assistance was required for the passage of all heavy trains through the Severn Tunnel, which entailed (eastwards, from ): of 1-in-90 down to the middle of the tunnel; a further at 1-in-100 up to ; a short level then more at 1-in-100 to . A number of fixed
Cornish engines, powered by
Lancashire boilers, were used to permanently pump out the Great Spring and other sources of water from the tunnel. These were still in regular use until the 1960s, at which point they were replaced by electrically powered pumps. The
Second Severn Crossing, which was built during the 1990s, crosses over the tunnel via a "ground level bridge" on the English side, near the Salmon Pool. This bridge is supported in such a way that no load is imposed on the tunnel. During that bridge's construction, the opportunity was taken to renew the concrete cap above the tunnel in the Salmon Pool. In 2002, two
Class 121s were overhauled by
LNWR,
Crewe for use as a
Network Rail emergency train that was stabled near Severn Tunnel Junction station. They were removed in 2008 having never been used.
Car transport Before 1909 a few vehicles were transported through the tunnel on an informal basis. On 7 April 1909 the Great Western Railway started a formal service for the conveyance of motor cars through the tunnel. The vehicles were drained of petrol before being loaded, and refuelled at the destination. In the first year more than 300 cars were carried. The service was suspended for a time during the
First World War but restarted in 1921. The charge in 1921 was £1 8
s () on an open truck, or £2 8
s () in a closed truck. The
car shuttle train service would transport cars on rail trucks through the tunnel between
Pilning and
Severn Tunnel Junction. The service functioned as a rail-based alternative to the
Aust Ferry, which was operated under an erratic timetable determined by the
tides, or lengthy road journeys via Gloucester. The rail shuttle service was continued after the end of
World War II, but was ultimately made redundant by the opening of the
Severn Bridge in 1966, leading to its discontinuation shortly thereafter. ==Electrification==