Glass or metal substrate The substrate is the mechanical layer which holds the mirror in shape. Glass may also be used as a protective layer to protect the other layers from abrasion and corrosion. Although glass is brittle, it is a good material for this purpose, because it is highly transparent (low optical losses), resistant to
ultraviolet light (UV), fairly hard (abrasion resistant), chemically inert, and fairly easy to clean. It is composed of a
float glass with high optical transmission characteristics in the visible and
infrared ranges, and is configured to transmit visible light and infrared radiation. The top surface, known as the "first surface", will reflect some of the incident solar energy, due to the
reflection coefficient caused by its
index of refraction being higher than air. Most of the solar energy is transmitted through the glass substrate to the lower layers of the mirror, possibly with some
refraction, depending on the
angle of incidence as light enters the mirror. Metal substrates ("Metal Mirror Reflectors") may also be used in solar reflectors.
NASA Glenn Research Center, for example, used a mirror comprising a reflective aluminum surface on a metallic honeycomb as a prototype reflector unit for a proposed power system for the
International Space Station. One technology uses aluminum composite reflector panels, achieving over 93% reflectivity and coated with a speciality coating for surface protection. Metal reflectors offer some advantages over glass reflectors, as they are lightweight and stronger than glass and relatively inexpensive. The ability to retain parabolic shape in reflectors is another advantage, and normally the subframe requirements are reduced by more than 300%. The top surface reflection coating allows for better efficiency.
Reflective layer The reflective layer is designed to reflect the maximum amount of solar energy incident upon it, back through the glass substrate. The layer comprises a highly reflective thin metal film, usually either
silver or
aluminum, but occasionally other metals. Because of sensitivity to abrasion and corrosion, the metal layer is usually protected by the (glass) substrate on top, and the bottom may be covered with a protective coating, such as a
copper layer and
varnish. Despite the use of aluminum in generic mirrors, aluminum is not always used as the reflective layer for a solar mirror. The use of silver as the reflective layer is claimed to lead to higher efficiency levels, because it is the most reflective metal. This is because of aluminum's reflection factor in the
UV region of the
spectrum. Locating the aluminum layer on the first surface exposes it to weathering, which reduces the mirror's resistance to corrosion and makes it more susceptible to abrasion. Adding a protective layer to the aluminum would reduce its reflectivity.
Interference layer An interference layer may be located on the first surface of the glass substrate. It can be used to tailor the reflectance. It may also be designed for diffuse reflectance of near-ultraviolet radiation, in order to prevent it from passing through the glass substrate. This substantially enhances the overall reflection of near-ultraviolet radiation from the mirror. The interference layer may be made of several materials, depending on the desired refractive index, such as
titanium dioxide. == Passive mirror cooling applications ==