Origins During the 1950s, British manufacturing firm Saunders-Roe was diversifying in various new fields and product lines; this had been in part due to urgency having been placed on seeking alternative projects to take the place of the cancelled
Saunders-Roe SR.177 interceptor aircraft. In particular, the firm held an intense interest in developing advanced watercraft, such as its commissioning of a two-year study into the potential production of
nuclear submarines for freight delivery purposes and the development of an advanced amphibious beach survey vessel, known as WALRUS. Also during this time, British engineer and inventor
Christopher Cockerell had been exploring his own concepts on how to produce more efficient fast-moving watercraft, involving multiple technologies such as
inflatable air cushions,
pump-jets and
centrifugal fans; these would effectively emerge as a single new form of amphibious vehicle, later known as the
hovercraft. Having tested and found substance to his theories during the early 1950s, Cockerell proceeded to approach various aircraft companies and shipbuilders, but had difficulty gaining their backing, in part due to a lack of understanding of the technologies involved. Undeterred, his work soon attracted the attention of
Lord Mountbatten, the
First Sea Lord of the
Royal Navy, who arranged for a demonstration of his model to
Admiralty representatives and
patent officials in 1956. One of the Admiralty observers, Ron Shaw, was impressed by the concept and provided valuable support. The work was classified as an
official secret for over four years, but neither the
Royal Air Force, Royal Navy, or
British Army seemingly gave the project any serious interest. Shaw and Cockerell approached Saunders-Roe, who agreed to study the concept and produce a report on it if they were issued with a contract. This arrangement would be the foundation of a long-lasting partnership between Cockerell and Saunders-Roe to develop and sell this new form of transport. In August 1957, an initial contract to perform theoretical and experimental analysis of the concept was awarded to Saunders-Roe. The firm's chief of aerodynamic research, John Chaplin, promptly met with Cockerell and became quickly enthusiastic about the project. Finding the existing experimental data and methodology to have been sound, Chaplin favourably reported back to the Saunder-Roe's chief engineer. Following a series of
wind tunnel, tow tank, and free-flight tests, alongside use of a new two-dimensional test rig as well as use of the original research, the firm published two reports in May 1958. These reports confirmed the validity of Cockerell's theories and data in addition to noting the considerable potential of the hovercraft concept; Saunders-Roe was keen to be awarded a further contract to continue its research. As there was no expressed military need for such an aircraft, it was impossible for the
Ministry of Defence to finance further development; however, at Shaw's suggestion, a proposal was made to the
National Research Development Corporation (NRDC), an independent public body. The NRDC promptly issued Saunders-Roe with a contract and authorisation to proceed. In 1959, a specialised
subsidiary of the NDRC, named
Hovercraft Development Limited (HDL), for which Cockerell was appointed as technical director to handle the contract with Sauders-Roe and built up a patent portfolio. Although officially led by Chaplin, Cockerell had considerable involvement in the ongoing design process.
Construction Saunders-Roe determined that, in addition to more theoretical work, a test programme involving a large-scale
radio-controlled model would be necessary to provide sufficient data to make progress, and produced a proposal to this effect on 4 September 1958. In October 1958, the second stage of the contract was awarded, enabling advanced research into the development of the proposed air cushion and the corresponding principles, such as intake design, directional stability, and control; design studies were also performed for various sizes of hovercraft, ranging from 70-ton to 15,000-ton craft. It was at this point that the first pair of manned models were also proposed, of which
Model A was selected to proceed with. Development of the craft was not straightforward, having posed several challenges and difficulties that needed to be overcome from the onset. Early on, one criticism of the Model A was that the single annular peripheral jet engine would be incapable of adequate
pitch and
roll stability while the diagonal stability jets featured on Cockerell's original model had been eliminated; however Saunders-Roe's aerodynamics office were confident that the design was good. In part to answer these doubts, a three-dimensional model was produced and subjected to wind tunnel tests, which revealed extreme instability. A 'stop design' order was promptly issued on the cushion system while further tests were performed, which determined that the addition of single peripheral jets remained inadequate for the original design. As the use of transverse jets, as used on the original model, was impractical, an extended
planform was adopted along with an additional peripheral jet along the outside to address the stability issue. After further model testing, the bottom surface was inclined at a shallow 6-degree angle as well. Construction of the Model A, which had since been renamed as the
"Saunders-Roe Nautical 1
" (SR.N1), had continued while the matter of stability was being addressed. Throughout 1958 and into 1959, work on the design and production on the SR.N1 proceeded under the leadership of Saunders-Roe's chief designer Maurice Brennan. ==Design==