Systems used to reduce or limit high-voltage surges can include one or more of the following types of
electronic components. Some surge suppression systems use multiple technologies, since each method has its strong and weak points. The first six methods listed operate primarily by diverting unwanted surge energy away from the protected load, through a protective component connected in a
parallel (or shunted) topology. The last two methods also block unwanted energy by using a protective component connected in
series with the power feed to the protected load, and additionally may shunt the unwanted energy like the earlier methods
Metal oxide varistor s A metal-oxide varistor (MOV) consists of a bulk
semiconductor material (typically
sintered granular
zinc oxide) that can conduct large currents when presented with a voltage above its rated voltage. MOVs typically limit voltages to about 3 to 4 times the normal circuit voltage by diverting surge current. Multiple MOVs may be connected in parallel to increase current capability and life expectancy, providing they are
matched sets.. MOVs have finite life expectancy and degrade when exposed to a few large transients, or many small transients. Every time an MOV activates, its threshold voltage reduces slightly. After many spikes, the threshold voltage can be reduced enough to be near the protection voltage, either mains or data. At this point, the MOV conducts more and more often, heats up, and finally fails. In data circuits, the data channel becomes shorted and non-functional. In a power circuit, a dramatic meltdown or even a fire is possible if not protected by a fuse of some kind. Modern surge strips and house protectors have circuit breakers and temperature fuses to prevent serious consequences. A thermal fuse disconnects the MOV when it gets too hot. Only the MOV is disconnected, leaving the rest of the circuit working but without surge protection. Often, there is an LED light to indicate if the MOVs are still functioning. Older surge strips had no thermal fuse and relied on a 10 or 15 amp
circuit breaker which usually blew only after the MOVs had smoked, burned, popped, melted and permanently shorted. A failing MOV is a fire risk, which is a reason for the
National Fire Protection Association's (NFPA's) UL1449 standard in 1986 and subsequent revisions in 1998, 2009 and 2015. NFPA's primary concern is protection from fire. Therefore, all MOV-based protectors intended for long-term use should have an indicator that the protective components have failed, and this indication must be checked on a regular basis to ensure that protection is still functioning. Because of their good
price–performance ratio, MOVs are the most common protector component in low-cost basic AC power protectors.
Transient voltage suppression diode A transient-voltage-suppression diode (TVS diode) is a type of
avalanche diode which can limit voltage spikes. These components provide the fastest limiting action of protective components (theoretically in
picoseconds), but have a relatively low energy-absorbing capability. Voltages can be clamped to less than twice the normal operation voltage. If current impulses remain within the device ratings, life expectancy is exceptionally long. If component ratings are exceeded, the diode may fail as a permanent short circuit; protection may remain, but normal circuit operation is terminated in the case of low-power signal lines. Due to their relatively limited current capacity, TVS diodes are often restricted to circuits with smaller current spikes. TVS diodes are also used where spikes occur significantly more often than once a year, since this type of component will not degrade when used within its ratings. A unique type of TVS diode (trade names Transzorb or
Transil) contains reversed paired
series avalanche diodes for bipolar operation. TVS diodes are often used in high-speed but low-power circuits, such as those that occur in data communications. These devices can be paired in
series with another diode to provide low capacitance as required in communication circuits.
Thyristor surge protection device (TSPD) A
Trisil is a type of
thyristor surge protection device (
TSPD), a specialized solid-state electronic device used in
crowbar circuits to protect against overvoltage conditions. A
SIDACtor is another
thyristor type device used for similar protective purposes. These thyristor-family devices can be viewed as having characteristics much like a
spark gap or a GDT, but can operate much faster. They are related to
TVS diodes, but can "break over" to a low clamping voltage analogous to an ionized and conducting spark gap. After triggering, the low clamping voltage allows large current surges while limiting heat dissipation in the device.
Gas discharge tube spark gap A
gas discharge tube (
GDT) is a sealed glass-enclosed device containing a special gas mixture trapped between two electrodes, which conducts electric current after becoming
ionized by a high voltage spike. GDTs can conduct more current for their physical size than other components. Like MOVs, GDTs have a finite life expectancy, and can handle a few very large transients or a greater number of smaller transients. The typical failure mode occurs when the triggering voltage rises so high that the device becomes ineffective, although lightning surges can occasionally cause a dead short. GDTs take a relatively long time to trigger (longer than a
lightning strike of 60 ns to 70 ns), permitting a higher voltage spike to pass through briefly before the GDT conducts significant current. It is not uncommon for a GDT to let through pulses of 500 V or more of 100 ns in duration. In some cases, additional protective components are necessary to prevent damage to a protected load, caused by high-speed
let-through voltage which occurs before the GDT begins to operate. The triggering voltages are typically 400–600 volts for gas tubes and those that are UL Standard 497 listed typically have high surge current ratings, 5,000 to 10,000 amperes (8x20 μs). GDTs create an effective short circuit when triggered, so that if any electrical energy (spike, signal, or power) is present, the GDT will short. Once triggered, a GDT will continue conducting (called
follow-on current), until all electric current sufficiently diminishes, and the gas discharge quenches. Unlike other shunt protector devices, a GDT once triggered will continue to conduct at a voltage
less than the high voltage that initially ionized the gas; this behavior is called
negative resistance. Additional auxiliary circuitry may be needed in DC (and some AC) applications to suppress follow-on current, to prevent this from destroying the GDT after the initiating spike has dissipated. Some GDTs are designed to deliberately short out to a grounded terminal when overheated, thereby triggering an external fuse or circuit breaker. Many GDTs are light-sensitive, in that exposure to light lowers their triggering voltage. Therefore, GDTs should be shielded from light exposure, or opaque versions that are insensitive to light should be used. The CG2 SN series of surge arrestors, formerly produced by C P Clare, are advertised as being non-radioactive, and the datasheet for that series states that some members of the CG/CG2 series (75–470V) are inherently
radioactive. Due to their exceptionally low capacitance, GDTs are commonly used on high-frequency lines, such as those used in telecommunications equipment. Because of their high current-handling capability, GDTs can also be used to protect power lines, but the follow-on current problem must be controlled.
Carbon block spark gap overvoltage suppressor with spark-gap overvoltage suppressors. The two brass hex-head objects on the left cover the suppressors, which act to short overvoltage on the tip or ring lines to ground. A
spark gap is one of the oldest protective electrical technologies still found in telephone circuits, having been developed in the nineteenth century. A carbon rod electrode is held with an insulator at a specific distance from a second electrode. The gap dimension determines the voltage at which a spark will jump between the two parts and short to ground. The typical spacing for telephone applications in North America is (0.003 inches). Carbon block suppressors are similar to gas arrestors (GDTs); but as the two electrodes are exposed to the air, their behavior is affected by the surrounding atmosphere, especially higher
humidity. Since their operation produces an open spark, these devices should
never be installed where an explosive atmosphere may develop.
Inductors, line reactors, chokes, capacitors Inductors, line reactors, chokes, and capacitors are used to limit fault currents and can reduce or prevent overvoltage events. In applications that limit fault currents, inductors are more commonly known as electrical line reactors or a choke. Line reactors can prevent overvoltage trips, increase the reliability and life of solid-state devices, and reduce nuisance trips.
Marshalling cabinet panels with surge protectors Metal marshalling cabinet panels can allow surge protection device (SPD) failures to be contained remotely from digital devices and electrical controllers. Direct flashes of lightning and lightning surges on secondary systems can cause catastrophic failures of SPDs. Catastrophic failures of SPDs can release fireballs of metal fragments and clouds of conductive carbon soot. Marshalling panels keep such hazards from reaching the digital and control devices that are mounted in the remote main control panels. Marshalling cabinet panels are used for digital system panels (fire alarm, security access control, computer clean power, etc.). Wiring and cables to be protected include both the power supply and any wiring (signaling circuit, initiating device circuit, shields, etc.), which extend beyond the building by underground, overhead or other means, such as walkways, bridges, etc. In addition, it should include the wiring of devices located in high places such as attics, roof levels of parking lots, parking lights, etc. After passing through the SPDs in the marshalling cabinets, the wiring can pass through conduits into other remote, nearly adjacent, cabinets that contain the input & output connections to for digital system panels (fire alarm, security access control, computer clean power,
programmable logic controllers (PLCs), etc.
Quarter-wave coaxial surge arrestor Used in
radio frequency (RF) signal transmission paths, this technology features a tuned quarter-wavelength short-circuit stub that allows it to pass a bandwidth of frequencies, but presents a short to any other signals, especially down towards DC. The passbands can be narrowband (about ±5% to ±10% bandwidth) or wideband (above ±25% to ±50% bandwidth). Quarter-wave coax surge arrestors have coaxial terminals, compatible with common
coaxial cable connectors (especially
N or
7-16 types). They provide the most rugged available protection for RF signals above ; at these frequencies, they can perform much better than the gas discharge cells typically used in the universal/broadband coax surge arrestors. Quarter-wave arrestors are useful for
telecommunications applications, such as
Wi-Fi at 2.4 or , but less useful for TV/CATV frequencies. Since a quarter-wave arrestor shorts out the line for low frequencies, it is not compatible with systems that send DC power for a
LNB up the coaxial downlink.
Series mode (SM) surge suppressors These devices are not rated in
joules because they operate differently from the above-listed suppressors, and they do not depend on materials that inherently wear out during repeated surges. SM suppressors are primarily used to control transient voltage surges on electrical power feeds to protected devices. They are essentially heavy-duty
low-pass filters connected so that they allow 50 or 60 Hz line voltages through to the load, while blocking and diverting higher frequencies. This type of suppressor differs from others by using banks of
inductors,
capacitors and
resistors that suppress voltage surges and
inrush current to the
neutral wire, whereas other designs shunt to the ground wire. Surges are not diverted but actually suppressed. The inductors slow the energy. Since the inductor in series with the circuit path slows the current spike, the peak surge energy is spread out in the
time domain and harmlessly absorbed and slowly released from a capacitor bank. Experimental results show that most surge energies occur at under 100 joules, so exceeding the SM design parameters is unlikely. SM suppressors do not present a fire risk should the absorbed energy exceed design limits of the
dielectric material of the components because the surge energy is also limited via arc-over to ground during
lightning strikes, leaving a surge remnant that often does not exceed a theoretical maximum (such as 6000 V at 3000 A with a modeled shape of 8 × 20 microsecond waveform specified by IEEE/ANSI C62.41). Because SMs work on both the current rise and the voltage rise, they can safely operate in the worst surge environments. SM suppression focuses its protective philosophy on a
power supply input, but offers nothing to protect against surges appearing between the input of an SM device and
data lines, such as antennae, telephone or
LAN connections, or multiple such devices cascaded and linked to the primary devices. This is because they do not divert surge energy to the ground line. Data transmission requires the ground line to be clean in order to be used as a reference point. In this design philosophy, such events are already protected against by the SM device before the power supply.
NIST reports that "Sending them [surges] down the drain of a grounding conductor only makes them reappear within a microsecond about 200 meters away on some other conductor." So, having protection on a data transmission line is only required if surges are diverted to the ground line. SM devices tend to be bulkier and heavier than devices using other surge suppression technologies. The initial costs of SM filters are higher, typically $ and up, but a long service life can be expected if they are used properly. In-field installation costs can be higher, since SM devices are installed in
series with the power feed, requiring the feed to be cut and reconnected. == See also ==