Swan View Tunnel was built on an alignment which replaced the original
Eastern Railway passing through Smiths Mill, (now
Glen Forrest), and
Mundaring. The project to build the new line, including the Swan View Tunnel, was managed by the
Western Australian Government Railways Engineer-in-Chief,
O'Connor. The tunnel was erroneously stated in contemporary reporting to be 13
chains long, which is . Modern authorities give the length as . Inspection of open source aerial imagery confirms that the tunnel is in length. Initial exploratory surveys of the new Jane Brook deviation were commissioned in 1891 by CY O'Connor. The aim was to find a route over the Darling range to replace the one-in-30 ruling grade existing Eastern Railway section in the Helena Valley. In 1892, O'Connor recommended to the first Minister for Railways in Western Australia, HW Venn, that a Jane Brook option be selected. His advice was not followed, with an alignment adopted that followed the Jane Brook Valley until a large granite hill was encountered, requiring a drill and blast tunnel to penetrate through the hill. The successful tender for the tunnel construction came from a South Australian firm, Smeaton and Hedges. The tendered price was £47,608, with an expected completion time of 12 months. The engineer in charge of construction was John Muir who had also surveyed the prospective new route, designed the tunnel, and identified that broken rock spoil from the tunnel could be used to create nearby embankments, a prudent move on Muir's part as the principal means of shifting spoil in the 1890s was by draft horse hauling mould board and plough, followed by tipping from horse drawn carts. Work began in 1894, with tunnelling operations commencing from each end and the two tunnel drives meeting on 18 April 1895. The tunnel opened on 22 February 1896, significantly over-budget and over-schedule. The unstable nature of the jointed and sheared granite, along with clay seams, caused difficulties during construction of the tunnel. Multiple rock falls occurred, which required further excavation at considerable cost. Because of the likelihood of further rock falls, the tunnel had to have masonry walls and was fully brick-lined with over 330,000 bricks, increasing construction time and costs and reducing the inner tunnel diameter. The deviation from the original railway line, and the tunnel in particular, was a "significant technical feat for the time";
Engineers Australia awarded the deviation an Engineering Heritage Marker as part of its
Engineering Heritage Recognition Program.
Problems The tunnel was feasible for 1890s style locomotion, with some problems from smell and smoke accumulation, however the advent of larger, more powerful steam locomotives soon exposed the limitations of the tunnel. The tunnel's small diameter combined with the steep gradient (1:49), lack of ventilation shafts and typical requirement for 2 engines to haul heavily laden trains up the steep gradient caused smoke accumulation. Incidents involving near-asphyxiation of train crews started in 1896, and continued throughout the tunnel's operating life. Standard procedure for engine crews was to cover their heads with a water soaked hessian bag and to stay as low as possible on the footplate. The first serious incident of this nature was in 1903. The tunnel's design was incompatible with the
ASG class Garratt steam locomotives used by the Western Australian Government Railways in the 1940s. The subsequent
Royal Commission into the ASG dealt with design of the locomotive, and the very dangerous clearances. The worst accident in the tunnel was on 5 November 1942, when both drivers and
firemen were overcome by
carbon monoxide, one driver dying, when a fully laden double-header train passed through the tunnel at walking pace. A bale of chaff that had been poorly loaded on a previous train had fallen onto the track in the tunnel. When Number 97 goods train from Perth to Northam passed over the bale of chaff, it burst open, distributing chaff over the tracks. When the driving wheels passed over the chaff, the engines lost traction and stalled. The last act of the driver before the crews fell unconscious from smoke and carbon monoxide poisoning was to set the engines into reverse. Consequently the train steamed back down the line and crashed at Swan View Station, with the death of driver Tom Beer. Further cases occurred in 1943 and 1944 on up trains. Subsequent industrial strikes, a Royal Commission and union agitation for the locomotives' withdrawal was a significant issue in the 1940s. ==Deviation==