Initial work at Cornell The TFR concept traces its history to studies carried out at the
Cornell Aeronautical Laboratory for the
USAF Aeronautical Systems Division. This led to the development of a system known as "Autoflite." Early radars installed in aircraft used
conical scanning systems with beamwidths on the order of four degrees. When the beam hits the ground, some of the signal scatters back toward the aircraft, allowing it to measure the distance to the ground in front of it. When looking downwards at an angle, the near and far side of the radar's circular beam was spread out into an ellipse on the ground. The return from this pattern produced a "blip" that was similarly spread out on the
radar display and not accurate enough for terrain avoidance. It was, however, accurate enough to produce a low-resolution map-like display of the ground below the aircraft, leading to the wartime development of the
H2S radar. To provide the accuracy required for terrain following, TFR systems have to be based on the
monopulse radar concept. The monopulse technique produces a beam of the same width as a traditional design, but adds additional information in the radio signal, often using
polarization, which results in two separate signals being sent in slightly different directions while overlapping in the center. When the signals are received, the receiver uses this extra information to separate the signals back out again. When these signals are oriented vertically, the signal from the lower beam hits the ground closer to the aircraft, producing a spread-out blip as in the case of earlier radars, while the upper beam produces a similar blip but located at a slightly further distance. The two blips overlap to produce an extended ellipse. The key feature of the monopulse technique is that the signals overlap in a very specific way; if you invert one of the signals and then sum them, the result is a voltage output that looks something like a
sine wave. The exact midpoint of the beam is where the voltage crosses zero. This results in a measurement that is both precisely aligned with the midline of the signal and is easily identified using simple electronics. The range can then be accurately determined by timing the precise moment when the zero-crossing occurs. Accuracies on the order of a meter for measurements of objects kilometers away are commonly achieved.
Development in the UK The Cornell reports were picked up in the UK where they formed the basis of an emerging concept for a new
strike aircraft, which would eventually emerge as the
BAC TSR-2. The TSR-2 project was officially started with the release of GOR.339 in 1955, and quickly settled on the use of TFR to provide the required low-level performance. The
Royal Aircraft Establishment built a simulator of the system using discrete electronics that filled a room. During this same period, the
Royal Air Force was introducing its newest
interceptor aircraft, the
English Electric Lightning. The Lightning was equipped with the world's first airborne monopulse radar, the
AIRPASS system developed by
Ferranti in
Edinburgh. In the case of the Lightning, the monopulse signal was used to accurately measure the horizontal angle, in order to allow the AIRPASS computer to plot an efficient intercept course at long range. For TFR use, all that had to change was that the antenna would be rotated so it measured the vertical angle instead of horizontal. Unsurprisingly, Ferranti won the contract for the radar component sometime in 1957 or 58. Shortly after the project started, in 1959 the project lead, Gus Scott, left for Hughes Microcircuits in nearby
Glenrothes, and the team was taken over by Greg Stewart and Dick Starling. The initial system was built from a surplus AI.23B AIRPASS, and could be mounted to a trailer and towed by a
Land Rover for testing. A significant issue is that the amount of signal returned varies greatly with the terrain; a building's vertical walls produces a partial
corner cube that returns a signal that is about 10 million times stronger than the signal from sand or dry ground. To deal with the rapidly changing signals, an
automatic gain control with 100 dB of range was developed. The beamwidth of the radar was small enough that objects to either side of the aircraft's flight path might be a potential hazard if the aircraft was blown sideways or started a turn close to the object. To avoid this, the radar scanned in an O-shaped pattern, scanning vertically from 8 degrees over the flight path to 12 degrees below it, while moving a few degrees left and right of the flight path. Additionally, the system read turn rates from the instruments and moved the scanning pattern further left or right to measure the terrain where the aircraft would be in the future. Tests of the system were carried out using Ferranti Test Flight's existing
DC-3 Dakota and, starting over the winter of 1961/62, an
English Electric Canberra. The test aircraft carried cameras looking in various directions, including some looking at the aircraft instruments and radar displays. This allowed the system to be extensively examined on the ground after the flight. Each flight returned data for flights over about 100 miles, and over 250 such flights were carried out. Early tests showed random noise in the measurements which rendered the measurements useless. This was eventually traced to the automatic gain control using very high gain while at the top of the scanning pattern where the terrain was normally at long distances and required the most amplification. This had the side-effect of making spurious reflections in the antenna's
side lobes being amplified to the point of causing interference. This was addressed by moving from an O-shaped pattern to a U-shaped one, and only allowing the gain to increase when scanning upward to prevent it from re-adjusting to high gain when moving downward and thereby avoiding low-lying terrain appearing in the sidelobes with high gain. Advances in electronics during development allowed the original
vacuum tube electronics to be increasingly
transistorized, producing a much smaller system overall. As the system was further developed it was moved to a
Blackburn Buccaneer for higher-speed testing. The tests were carried out from
RAF Turnhouse at the
Edinburgh Airport, close to Ferranti's radar development site in the city. During testing, the radar was not connected to the aircraft's autopilot system and all control was manual. The curve was chosen to produce a one-half G maximum load. The path to fly was indicated by a dot in an AIRPASS
heads-up display. The pilot followed the computed path by pitching until the aircraft's velocity vector indicator, a small ring, was centred around the dot. In tests, the pilots very quickly became confident in the system and were happy to fly it at the minimum clearance setting even in bad weather. As the pilots became familiar with the system, the engineers continually reduced the selected clearance downward until it demonstrated its ability to safely and smoothly operate at an average of only clearance. This was tested against rough terrain, including mountain ridges, blind valleys and even cliff faces. It was also found to properly guide over artificial objects like the
television antennas at
Cairn O' Mounth and the
Kirk o' Shotts transmitting station, bridges over the
River Forth, and
overhead power lines.
Development in the US Despite the early start of Cornell's work, for reasons that are not well recorded, further development in the US ended for a time with the concept in a semi-complete form. This changed dramatically after the
1960 U-2 incident, which led to the rapid switch from high-altitude flying over the
USSR to the low-altitude "penetrator" approach. In the short term, a number of terrain avoidance radars were introduced for a variety of aircraft. The first true TFR in the US was the
Texas Instruments AN/APQ-101, which launched the company as the market leader in TFR for many years. In the early 1960s, they developed TFR systems for the RF-4C version of the
Phantom II, the Army's
Grumman OV-1 Mohawk, and the advanced
AN/APQ-110 system for the
General Dynamics F-111. For a variety of reasons, the TSR-2 project was cancelled in 1965 in favor of purchasing the F-111, a platform of similar concept based around a similar radar. In contrast to Ferranti's design, the APQ-110 offered several additional controls, including a ride quality setting for "hard", "soft" and "medium" that changed the G force of the calculated curve's descent profile from 0.25 to 1 G, while always allowing a maximum 3 G pullup. It also included a second set of electronics to provide hot-backup in case the primary unit failed, and fail-safe modes that executed the 3 G pullup in the case of various system failures.
Spread Ultimately the F-111 ran into delays and cost overruns not unlike the TSR-2. After examining several concepts, the RAF eventually decided to use the Buccaneer. Although this platform had been extensively tested with the Ferranti radar, this potential upgrade was not selected for service. Unhappiness with this state of affairs led the RAF to begin discussions with their French counterparts and the emergence of the
BAC/Dassault AFVG, an aircraft very similar to the F-111. After successful initial negotiations, the UK dropped its options on the F-111K. Shortly thereafter, Marcel Dassault began to actively undermine the project, which the French eventually abandoned in 1967. The next year, the UK government began negotiations with a wider selection of countries, leading eventually to the
Panavia Tornado. Texas Instruments used their experience with the F-111 TFR to win the radar contract for the Tornado IDS. ==Use in strike aircraft==