First product—a trimotor airplane In March 1929, Prudden-San Diego Airplane Company changed its name to
Solar Aircraft Company, a reference to San Diego's sunny climate. Solar Aircraft Company's main product was an all-metal passenger aircraft powered by three
Siemens & Halske radial engines. Due to the
Great Depression in 1929, the company was unable to market the aircraft and made only three airplanes.
From airplanes to airplane components The sales failure of the tri-motor airplane due to the Great Depression led Solar Aircraft Company into making parts for other manufacturers, especially hard-to-manufacture parts able to withstand high-temperatures, such as
stainless steel exhaust manifolds. The company was reincorporated in 1937 as the
Solar Aircraft Company, dropping the "Ltd" from its name. By 1939, Solar Aircraft Company had a work force of 229. Military orders during
World War II led to rapid expansion and by the end of the war the company had a workforce of 5,000, largely part of a massive effort to build more than 300,000 exhaust manifolds for U.S. airplanes. Business dropped considerably after World War II and the management developed a plan to diversify into producing other stainless steel products including caskets, frying pans, bulk milk containers and even redwood furniture; immediately after World War II, the company also produced the
Solar Midget race car. Solar's expertise in hard-to-manufacture parts able to withstand high-temperatures led to contracts to produce jet engine components. Solar Aircraft began to design and manufacture completed turbine engines for the United States military for applications such as
auxiliary power units,
fuselages, and
rocket engine components of
guided missiles. Solar Aircraft continued to expand its product line and grow its business until it was purchased by
International Harvester Company in early 1960, becoming the
Solar Division of International Harvester in 1963.
Developing expertise in gas turbines Solar Aircraft Company's expertise in high-temperature metallurgy led to work producing components for some of the first US
jet engines, including the
General Electric I-40 and a contract from the
US Navy to build an
afterburner for the
Westinghouse J34. Solar Aircraft Company also won contracts for the
Allison J33,
Allison J35,
Avro Canada Orenda, and
Bristol Olympus. It was during this time that one of its engineers,
Wendell Reed, developed the pneumatic engine microjet controller, for which he won the
Wright Brothers Medal in 1955 and which became widely used for gas turbines, afterburners, and ramjets. This controller is described in "Flight" magazine, 2 December 1955. Solar Aircraft Company's work in the jet engine field convinced the company's president, Edmund Price, that the turbine would be the main prime mover in the future. Solar Aircraft Company assembled a team under the direction of Paul Pitt in 1946 and started developing a small
axial-flow turbine as an
auxiliary power unit for the
US Army Air Force's
Convair B-36 strategic bomber. The Army eventually canceled this contract, but Solar Aircraft Company soon won a contract from the US Navy in 1947 for a 250 kW system to provide emergency power on ships. First running in 1949, the T-400 would go on to provide power on
minesweepers and
landing craft. Solar did win the contract to provide the APU for the first 632
KC-135A tankers for the
Strategic Air Command. In 1947, Leon Wosika and Eric Balje set up a second design line and developed a
centrifugal-flow system that was much more compact than Solar's previous designs. Originally known as the MPM-45, the unit was delivered as the "Mars". The Navy purchased the Mars to power portable fire fighting pumps on ships and gave it the designation T41. In 1956, the Navy turned to Solar to provide a slightly larger design to power a small helicopter, the
Gyrodyne XRON-1. Solar Aircraft Company responded by developing a slightly larger version of the Mars, the "Titan", which the Navy designated the
T62. When the Navy abandoned development of Gyrodyne's XRON helicopter, Solar Aircraft Company adapted the Titan for service as an
auxiliary power unit. Deliveries of this auxiliary power unit started in 1962. The Navy also had Solar adapt the Titan into a free-turbine version designated by the Navy as the T66, but this unit was never put into use. Solar Aircraft Company designed other versions of the basic Mars design, including the Spartan, and the Gemini. In the late 1950s, the Navy once again turned to Solar, this time for a larger unit that would be used as an engine in a high-speed boat. The result was the axial-flow "Saturn" engine, which entered production in 1960. Solar started marketing the Saturn to industrial users needing a unit for any role, and it went on to become the world's most widely used industrial gas turbine with some 4800 units in 80 countries. It remains in production today in two uprated and enhanced configurations. In order to make the system more attractive, Solar also started the design of various "front ends" that could be purchased as a complete unit with the Saturn. These included gas compressor sets, pump-drive packages and generator sets. These units, especially the gas compressors, are widely used in the
natural gas industry as pumping units on pipelines. ==Solar Division of International Harvester==