Electrode The electrodes in a VRB cell are carbon based. Several types of carbon electrodes used in VRB cell have been reported such as carbon felt, carbon paper, carbon cloth, and graphite felt. The pristine carbon-based electrode exhibits
hydrophobicity and limited catalytic activity when interacting with vanadium species. To enhance its catalytic performance and wettability, several approaches have been employed, including thermal treatment, acid treatment, electrochemical modification, and the incorporation of catalysts. Carbon felt is typically produced by
pyrolyzing polyacrylonitrile (PAN) or rayon fibers at approximately 1500 °C and 1400 °C, respectively. Graphite felt, on the other hand, undergoes pyrolysis at a higher temperature of about 2400 °C. To thermally activate the felt electrodes, the material is heated to 400 °C in an air or oxygen-containing atmosphere. This process significantly increases the surface area of the felt, enhancing it by a factor of 10. The activity towards vanadium species are attribute to the increase in oxygen functional groups such as
carbonyl group (C=O) and
carboxyl group (C-O) after thermal treatment in air. Many other surface modifications have shown improvement in activity such as
graphene oxide and
polyaniline. There is currently no consensus regarding the specific functional groups and reaction mechanisms that dictate the interaction of vanadium species on the surface of the electrode. It has been proposed that the V(II)/V(III) reaction follows an inner-sphere mechanism, while the V(IV)/V(V) reaction tends to proceed through an outer-sphere mechanism. The solution is strongly acidic in use.
Membrane The membrane should allow protons to cross while keeping electrons and other ions separate. This creates charge separation and thus voltage. The most common membrane material is perfluorinated
sulfonic acid (PFSA or
Nafion). However, vanadium ions can penetrate a PFSA membrane, a phenomenon known as crossing-over, reducing the energy capacity of the battery. A 2021 study found that penetration is reduced with hybrid sheets made by growing
tungsten trioxide nanoparticles on the surface of single-layered graphene oxide sheets. These hybrid sheets are then embedded into a sandwich structured PFSA membrane reinforced with
polytetrafluoroethylene (Teflon). The nanoparticles also promote proton transport, offering high
coulombic efficiency and
energy efficiency of more than 98.1 percent and 88.9 percent, respectively.
Flow field The resistive losses identified by the
polarisation curve can be attributed to three main areas: activation loss, ohmic loss, and
mass transport loss. Activation loss arises from slow charge transfer kinetics between the surface of the electrode and electrolyte. Ohmic losses are from the ohmic resistance of the electrolyte, electrode, membrane, and current collector. Ohmic losses can be reduced by improved cell design, such as zero-gap cell design and reduced membrane thickness. Mass transport losses are from the lack of active vanadium species being transported to the electrode surface. The flow field design that promotes convective mass transport is crucial to reducing mass transport losses. Serpentine and interdigitated flow field designs were produced by machining a bipolar plate adjacent to the porous electrode. The felt electrode can also be cut to create an electrolyte flow channel. Both serpentine and interdigitated flow fields have been shown to enhance mass transport, which reduces mass transport polarisation and therefore increases limiting current density and peak power density. Flow dispensers are sometimes placed in the cell to distribute the flow and reduce jets. The flow field must also be designed to provide uniform electrolyte distribution to prevent dead zones in the cell and reduce
pressure drop across the cell stack. == Operation ==