In early to mid 2018, Westwater Resources completed the acquisition of Alabama Graphite. Part of that acquisition included the Coosa Graphite Project, held under a long-term lease. It lies about 25 miles southwest of
Sylacauga, Alabama and covers 41,900 acres of land at the southern end of the
Appalachian Mountains. Westwater anticipates a full scale mining rate of 577,000
short tons per year, at an average grade of 3.2% graphite. Westwater plans to use
bulldozers,
excavators, loading equipment, and 45-ton haul trucks to bring the material to the processing plant, by which point they will have replaced the outsourced graphite supply with their own. Once at the processing plant, the metallurgical process of
flotation processing will be employed to remove impurities, without damaging the graphite flakes. From there, the graphite will go through multiple rod and
ball mill grinders as well as additional flotation units. As for turning the natural flake graphite into a battery-ready product, Westwater Resources has turned to Dorfner Anzaplan (based in
Hirschau, Germany) to define the method, equipment, and operating parameters for graphite purification to the 99.95% threshold. One potentially lucrative aspect of the Coosa Graphite project is that graphite has been declared a
critical strategic mineral by the
Department of Defense contractors. Whenever possible, the US military is legally required to use US sourced materials. Therefore, the company has a strong chance of attracting those contractors as customers. In 2022 the company broke ground at the Kellyton Graphite Processing Facility in Coosa County, Alabama. In March 2023 they reported equipment being delivered to the Kellyton, Alabama facility. In 2023 Westwater signed an agreement with
SK On to "study and develop over the next three years eco-friendly and high-performance anode materials specialized for SK On batteries". In 2024 Westwater signed its first offtake agreement with
SK On to source a total of 34,000 tons of natural graphite anode products processed at Westwater's Kellyton Graphite Plant for its battery manufacturing facilities in the U.S. ==Vanadium==