Pellets are produced by compressing the wood material which has first passed through a
hammer mill to provide a uniform dough-like mass. This mass is fed to a press, where it is squeezed through a die having holes of the size required, normally 6 mm diameter, sometimes 8 mm or larger. The high pressure of the press causes the temperature of the wood to increase greatly, and the
lignin plasticizes slightly, forming a natural "glue" that holds the pellet together as it cools. In 2012, the Department of Agriculture of
Nova Scotia announced as a demonstration project conversion of an oil-fired
boiler to grass pellets at a research facility. Rice-husk fuel-pellets are made by compacting rice-husk obtained as by-product of
rice-growing from the fields. It also has similar characteristics to the wood-pellets and more
environment-friendly, as the raw material is a
waste-product. The
energy content is about 4-4.2 kcal/kg and moisture content is typically less than 10%. The size of pellets is generally kept to be about 6 mm diameter and 25 mm length in the form of a cylinder; though larger cylinder or
briquette forms are not uncommon. It is much cheaper than similar energy-pellets and can be compacted/manufactured from the husk at the farm itself, using cheap machinery. They generally are more environment-friendly as compared to wood-pellets. In the regions of the world where
wheat is the predominant food-crop, wheat husk can also be compacted to produce energy-pellets, with characteristics similar to rice-husk pellets. A report by
CORRIM (Consortium On Research on Renewable Industrial Material) for the Life-Cycle Inventory of Wood Pellet Manufacturing and Utilization estimates the energy required to dry, pelletize and transport pellets is less than 11% of the energy content of the pellets if using pre-dried industrial wood waste. If the pellets are made directly from forest material, it takes up to 18% of the energy to dry the wood and additional 8% for transportation and manufacturing energy. An
environmental impact assessment of exported wood pellets by the Department of Chemical and Mineral Engineering,
University of Bologna,
Italy and the Clean Energy Research Centre, at the
University of British Columbia, published in 2009, concluded that the energy consumed to ship Canadian wood pellets from
Vancouver to
Stockholm (15,500 km via the
Panama Canal), is about 14% of the total energy content of the wood pellets.
Pellet standards ,
NB Pellets conforming to the norms commonly used in Europe (DIN 51731 or
Ö-Norm M-7135) have less than 10% water content, and are uniform in
density, higher than 1 ton per cubic meter, thus they sink in water. (In contrast, the bulk density of a mass of pellets, including trapped air, is only about 0.6-0.7 ton per cubic meter). The pellets have good structural strength, and low dust and ash content. Pellets conforming to the European standards norms which contain recycled wood or outside contaminants are considered Class B pellets. In the United States, the new rules initiated in 2009 have completed the
EPA regulatory review process, with final new rules issued for comment on June 24, 2014. The
American Lumber Standard Committee will be the independent certification agency for the new pellet standards. ==Hazards==